(693 intermediate revisions by the same user not shown) | |||
Line 1: | Line 1: | ||
__NOTOC__ |
__NOTOC__ |
||
==Transmission== |
==Transmission== |
||
+ | This 2001 Ford SportTrac has the factory equipped [https://en.wikipedia.org/wiki/Ford_C3_transmission#5R44E/5R55E/N/S/W Ford# 5r55e.4WD+ISS 5Speed Automatic Transmission; this Transmission evolved from prior c3\c5\a4\4r\5r designs dating from the early 1970s, all were produced at Fords plant in Bordeoux France; this 5r55e subversion was fitted in many 2001~2011 models, typically with V6~4.0L~SOHC Engine & 1354~4WD TransferCase.]<br> |
||
− | Auto 5Speed With DeepPan + ISSensor + ColumnShift P~R~N~D~2~1+ODToglButton + ClusterLamp "OD OFF" |
||
+ | This 5r55e came fitted with the P~R~N~D~2~1+OD ColumnShift & "OD OFF" ClusterLamp & 4WDDeep\HiCapacity Pan+Filter:<br> |
||
− | * [http://web.archive.org/web/20140226160803if_/http://www.fordinstallersupport.com/files/catalogs/ptf200.pdf#page=157 Ford# 1L5p-7000-ea \ 1L5z-7000-earm] [http://web.archive.org/web/20190619224656if_/http://parts.ford.com/content/dam/ford-parts/wcdocs/PowertrainCatalog.pdf#page=106 \ 1L5z-7v000-erm \ 5r55e]<br> |
+ | * [http://web.archive.org/web/20140226160803if_/http://www.fordinstallersupport.com/files/catalogs/ptf200.pdf#page=157 Ford# 1L5p-7000-ea \ 1L5z-7000-earm] [http://web.archive.org/web/20190619224656if_/http://parts.ford.com/content/dam/ford-parts/wcdocs/PowertrainCatalog.pdf#page=106 \ 1L5z-7v000-erm \ 5r55e.4WD+ISS]<br> |
+ | |||
+ | The 4WD & 2WD subversions of 5r55e Transmissions are NOT interchangable between 2WD & 4WD Vehicles as the 2WD\4WD<br> |
||
+ | TailExtensions are different+unswappable. 1997~1998 5r55e subversions have the OverDriveSpeed\ODSSensor, but it is NOT<br> |
||
+ | used by 1997~1998 Controls & can be left disconnected; they do NOT have an IntermedShaftSpeed\ISSSensor; they DO have<br> |
||
+ | an OutputShaftSpeed\OSSSensor. 1999~2000 5r55e subversions do NOT have either ODSSensor or ISSSensor; they DO have<br> |
||
+ | an OSSSensor. Note all 1997~2000 5r55e subversions are NOT interchangable\swappable into any 2001~2011 Vehicle, as the<br> |
||
+ | later 2001~2011 Controls require the ISSSensor. 2001~2011 5r55e subversions do NOT have an ODSSensor; they DO have the<br> |
||
+ | ISSSensor & OSSSensor; 2001~2011 5r55e subversions can be interchanged\swapped into earlier 1997~2000 Vehicles & will<br> |
||
+ | work as intended with those previous 1997~2000 Controls, the ISSSensor is simply NOT required & can be left disconnected.<br> |
||
: |
: |
||
+ | |||
==Transmission Fluid== |
==Transmission Fluid== |
||
− | [https://web.archive.org/web/ |
+ | [https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=218 ATF Capacity 10q30 9L800.] [https://youtu.be/U-HqcJUlGzo?t=43 '''Do NOT use any MerconLV \ SP \ ULV or TypeCVT \ F \ FNR5 Fluid; they will damage Ford 5r55e Transmissions.'''] [https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=221 Only use Fluid labeled Compliant with MerconV spec] such as:<br> |
: |
: |
||
− | '''MerconV. |
+ | '''ATF MerconV.BaseOil Options'''<br> |
− | * [https://www.google.ca/search?q=ATF+%22mercon+V%22+%22xt-5-5qm%22+%22xt-5-qm%22&tbm=isch&ved=2ahUKEwiO67Lm8cnuAhXSIc0KHdIuDaAQ2-cCegQIABAA&oq=ATF+%22mercon+V%22+%22xt-5-5qm%22+%22xt-5-qm%22&gs_lcp=CgNpbWcQAzoECAAQHjoGCAAQCBAeOgYIABAFEB46BAgAEBhQiFtY6dYCYKDfAmgAcAB4AIABvAKIAY0ikgEIMzMuOS4wLjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=V5UYYM7jN9LDtAbS3bSACg&bih=612&biw=1366 Ford# xt-5-qm \ xt-5-5qm] [https://web.archive.org/web/20200929130034if_/https://www.motorcraft.com/content/dam/ford-motorcraft/en_us/motorcraft_global/products/lubricants/Product-Data-Sheet-MERCON-V.pdf |
+ | * [https://www.google.ca/search?q=ATF+%22mercon+V%22+%22xt-5-5qm%22+%22xt-5-qm%22&tbm=isch&ved=2ahUKEwiO67Lm8cnuAhXSIc0KHdIuDaAQ2-cCegQIABAA&oq=ATF+%22mercon+V%22+%22xt-5-5qm%22+%22xt-5-qm%22&gs_lcp=CgNpbWcQAzoECAAQHjoGCAAQCBAeOgYIABAFEB46BAgAEBhQiFtY6dYCYKDfAmgAcAB4AIABvAKIAY0ikgEIMzMuOS4wLjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=V5UYYM7jN9LDtAbS3bSACg&bih=612&biw=1366 Ford# xt-5-qm \ xt-5-5qm] [https://web.archive.org/web/20200929130034if_/https://www.motorcraft.com/content/dam/ford-motorcraft/en_us/motorcraft_global/products/lubricants/Product-Data-Sheet-MERCON-V.pdf ~ ProductData]<br> |
− | * [https://www.google.ca/search?q=castrol+6818+%22Mercon+V%22&tbm=isch&ved=2ahUKEwijsPKGrsruAhXXcqwKHW-yAEAQ2-cCegQIABAA&oq=castrol+6818+%22Mercon+V%22&gs_lcp=CgNpbWcQAzoGCAAQBxAeOggIABAIEAcQHjoCCAA6BAgAEEM6BAgAEB46BAgAEBhQjEhYlH1g14IBaABwAHgBgAGHBIgB-B6SAQwwLjI1LjEuMS4wLjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=htQYYKPVC9flsQXv5IKABA&bih=612&biw=1366 Castrol# 6818] [https://web.archive.org/web/20210226165928if_/http://www.benquip.bz/uploads/products/files/pds_MerconV.pdf |
+ | * [https://www.google.ca/search?q=castrol+6818+%22Mercon+V%22&tbm=isch&ved=2ahUKEwijsPKGrsruAhXXcqwKHW-yAEAQ2-cCegQIABAA&oq=castrol+6818+%22Mercon+V%22&gs_lcp=CgNpbWcQAzoGCAAQBxAeOggIABAIEAcQHjoCCAA6BAgAEEM6BAgAEB46BAgAEBhQjEhYlH1g14IBaABwAHgBgAGHBIgB-B6SAQwwLjI1LjEuMS4wLjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=htQYYKPVC9flsQXv5IKABA&bih=612&biw=1366 Castrol# 6818] [https://web.archive.org/web/20210226165928if_/http://www.benquip.bz/uploads/products/files/pds_MerconV.pdf ~ ProductData]<br> |
− | * [https://www.google.ca/search?q=%22super+tech%22+%224214527%22+%22WM06M5PL%22+%2B%22mercon+V%22+walmart.com&tbm=isch&ved=2ahUKEwiznIWgrt_uAhUMz6wKHZBhBlMQ2-cCegQIABAA&oq=%22super+tech%22+%224214527%22+%22WM06M5PL%22+%2B%22mercon+V%22+walmart.com&gs_lcp=CgNpbWcQA1CHHViHHWDjI2gAcAB4AIABbogBbpIBAzAuMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=TdcjYPPBGoyeswWQw5mYBQ&bih=612&biw=1366 Citgo~Warren~SuperTech# 4214527 \ wm06m5pL] [https://web.archive.org/web/20210227033426if_/http://msds.walmartstores.com/client/document?productid=1073081&productguid=be772882-d3a8-4c84-aa6d-14c16b2928ae&DocumentKey=undefined&HazdocumentKey=undefined&MSDS=0&subformat=NAM |
+ | * [https://www.google.ca/search?q=%22super+tech%22+%224214527%22+%22WM06M5PL%22+%2B%22mercon+V%22+walmart.com&tbm=isch&ved=2ahUKEwiznIWgrt_uAhUMz6wKHZBhBlMQ2-cCegQIABAA&oq=%22super+tech%22+%224214527%22+%22WM06M5PL%22+%2B%22mercon+V%22+walmart.com&gs_lcp=CgNpbWcQA1CHHViHHWDjI2gAcAB4AIABbogBbpIBAzAuMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=TdcjYPPBGoyeswWQw5mYBQ&bih=612&biw=1366 Citgo~Warren~SuperTech# 4214527 \ wm06m5pL] [https://web.archive.org/web/20210227033426if_/http://msds.walmartstores.com/client/document?productid=1073081&productguid=be772882-d3a8-4c84-aa6d-14c16b2928ae&DocumentKey=undefined&HazdocumentKey=undefined&MSDS=0&subformat=NAM ~ SafetyData]<br> |
− | * [https://www.google.ca/search?q=valvoline+822345+%22mercon+V%22&tbm=isch&ved=2ahUKEwjlldKP89HuAhXVUM0KHXJsCCgQ2-cCegQIABAA&oq=valvoline+822345+%22mercon+V%22&gs_lcp=CgNpbWcQA1AAWABgh60HaABwAHgAgAEAiAEAkgEAmAEAqgELZ3dzLXdpei1pbWc&sclient=img&ei=eMgcYOX5LdWhtQby2KHAAg&bih=612&biw=1366 Valvoline# 822345] [https://sharena21.springcm.com/Public/Document/18452/8c447451-fe75-e711-9c10-ac162d889bd3/71134e47-09bd-e711-9c12-ac162d889bd1 |
+ | * [https://www.google.ca/search?q=valvoline+822345+%22mercon+V%22&tbm=isch&ved=2ahUKEwjlldKP89HuAhXVUM0KHXJsCCgQ2-cCegQIABAA&oq=valvoline+822345+%22mercon+V%22&gs_lcp=CgNpbWcQA1AAWABgh60HaABwAHgAgAEAiAEAkgEAmAEAqgELZ3dzLXdpei1pbWc&sclient=img&ei=eMgcYOX5LdWhtQby2KHAAg&bih=612&biw=1366 Valvoline# 822345] [https://sharena21.springcm.com/Public/Document/18452/8c447451-fe75-e711-9c10-ac162d889bd3/71134e47-09bd-e711-9c12-ac162d889bd1 ~ ProductData]<br> |
: |
: |
||
− | '''MerconV. |
+ | '''ATF MerconV.Blended Options'''<br> |
− | * [https://www.google.ca/search?q=%2B%22xt-5-qsm%22+%2B%22synthetic+blend%22+%22motorcraft+mercon+V%22&tbm=isch&ved=2ahUKEwiHltbImMvuAhWbgU4HHQuoD4sQ2-cCegQIABAA&oq=%2B%22xt-5-qsm%22+%2B%22synthetic+blend%22+%22motorcraft+mercon+V%22&gs_lcp=CgNpbWcQA1DcPliSWmCnZmgBcAB4AIAB7gWIAc8HkgEHMC4yLjYtMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=NkQZYIejEpuDuuoPi9C-2Ag&bih=612&biw=1366 Ford# xt-5-qsm] [https://web.archive.org/web/20210226164735if_/http://www.fcsdchemicalsandlubricants.com/msds/us189196us.pdf |
+ | * [https://www.google.ca/search?q=%2B%22xt-5-qsm%22+%2B%22synthetic+blend%22+%22motorcraft+mercon+V%22&tbm=isch&ved=2ahUKEwiHltbImMvuAhWbgU4HHQuoD4sQ2-cCegQIABAA&oq=%2B%22xt-5-qsm%22+%2B%22synthetic+blend%22+%22motorcraft+mercon+V%22&gs_lcp=CgNpbWcQA1DcPliSWmCnZmgBcAB4AIAB7gWIAc8HkgEHMC4yLjYtMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=NkQZYIejEpuDuuoPi9C-2Ag&bih=612&biw=1366 Ford# xt-5-qsm] [https://web.archive.org/web/20210226164735if_/http://www.fcsdchemicalsandlubricants.com/msds/us189196us.pdf ~ SafetyData]<br> |
− | * [https://www.google.ca/search?q=amalie+62856+%22mercon+V%22&tbm=isch&ved=2ahUKEwjipIvR9dHuAhUMBs0KHZ57BYYQ2-cCegQIABAA&oq=amalie+62856+%22mercon+V%22&gs_lcp=CgNpbWcQA1DRTFirYmDPZ2gAcAB4AIABZIgBrQSSAQM1LjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=GsscYOKvNYyMtAae95WwCA&bih=612&biw=1366 Amalie# 62856] [https://web.archive.org/web/20210226162648if_/http://www.amalie.com/Transmission-Fluid/Mercon-V-ATF-Synthetic-Blend/Mercon-V/products/files/B931A9EF0488/AMALIE%20MERCON%20V%20ATF%20SYN%20BLEND_2019_11_21.pdf |
+ | * [https://www.google.ca/search?q=amalie+62856+%22mercon+V%22&tbm=isch&ved=2ahUKEwjipIvR9dHuAhUMBs0KHZ57BYYQ2-cCegQIABAA&oq=amalie+62856+%22mercon+V%22&gs_lcp=CgNpbWcQA1DRTFirYmDPZ2gAcAB4AIABZIgBrQSSAQM1LjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=GsscYOKvNYyMtAae95WwCA&bih=612&biw=1366 Amalie# 62856] [https://web.archive.org/web/20210226162648if_/http://www.amalie.com/Transmission-Fluid/Mercon-V-ATF-Synthetic-Blend/Mercon-V/products/files/B931A9EF0488/AMALIE%20MERCON%20V%20ATF%20SYN%20BLEND_2019_11_21.pdf ~ SafetyData]<br> |
− | * [https://www.google.ca/search?q=1042054+%22kendall+versatrans%22+%22synthetic+blend%22+ATF&tbm=isch&ved=2ahUKEwjPiIiZ0IfvAhUMFKwKHbHdBe8Q2-cCegQIABAA&oq=1042054+%22kendall+versatrans%22+%22synthetic+blend%22+ATF&gs_lcp=CgNpbWcQA1DbYVjbYWC6Z2gAcAB4AIABuAKIAbgCkgEDMy0xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=m_M4YI_PCIyosAWxu5f4Dg&bih=612&biw=1366&hl=en-GB Kendall# 1042054] [https://web.archive.org/web/20190610160025if_/https://whlubricants.com/files/products/versatransatf.pdf |
+ | * [https://www.google.ca/search?q=1042054+%22kendall+versatrans%22+%22synthetic+blend%22+ATF&tbm=isch&ved=2ahUKEwjPiIiZ0IfvAhUMFKwKHbHdBe8Q2-cCegQIABAA&oq=1042054+%22kendall+versatrans%22+%22synthetic+blend%22+ATF&gs_lcp=CgNpbWcQA1DbYVjbYWC6Z2gAcAB4AIABuAKIAbgCkgEDMy0xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=m_M4YI_PCIyosAWxu5f4Dg&bih=612&biw=1366&hl=en-GB Kendall# 1042054] [https://web.archive.org/web/20190610160025if_/https://whlubricants.com/files/products/versatransatf.pdf ~ ProductData] |
− | * [https://www.google.ca/search?q=kendall+%22mercon+V%22+%22automatic+transmission+fluid%22+1043807&tbm=isch&ved=2ahUKEwiW5o3u0IfvAhVQPawKHadRCq4Q2-cCegQIABAA&oq=kendall+%22mercon+V%22+%22automatic+transmission+fluid%22+1043807&gs_lcp=CgNpbWcQA1C5YFizuwFg_sABaABwAHgBgAH3A4gBvCmSAQo0LjM1LjIuNS0xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=TfQ4YNaLHtD6sAWno6nwCg&bih=612&biw=1366&hl=en-GB Kendall# 1043807] [https://web.archive.org/web/20190610190846if_/https://whlubricants.com/files/products/1049031-merconv.pdf |
+ | * [https://www.google.ca/search?q=kendall+%22mercon+V%22+%22automatic+transmission+fluid%22+1043807&tbm=isch&ved=2ahUKEwiW5o3u0IfvAhVQPawKHadRCq4Q2-cCegQIABAA&oq=kendall+%22mercon+V%22+%22automatic+transmission+fluid%22+1043807&gs_lcp=CgNpbWcQA1C5YFizuwFg_sABaABwAHgBgAH3A4gBvCmSAQo0LjM1LjIuNS0xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=TfQ4YNaLHtD6sAWno6nwCg&bih=612&biw=1366&hl=en-GB Kendall# 1043807] [https://web.archive.org/web/20190610190846if_/https://whlubricants.com/files/products/1049031-merconv.pdf ~ ProductData]<br> |
: |
: |
||
− | '''MerconV. |
+ | '''ATF MerconV.FullSyn Options'''<br> |
+ | * [https://www.amsoil.com/p/signature-series-multi-vehicle-synthetic-automatic-transmission-fluid-atf/?code=ATF1G-EA AmsOil# ssmv\atf1g] [https://web.archive.org/web/20211107104203if_/https://syntheticwarehouse.net/wp-content/uploads/2015/02/ATF_data_sheet_omaha_transmision.pdf ~ ProductData] [https://web.archive.org/web/20211126173820if_/https://amsoilcontent.com/ams/msds/atf.pdf ~ SafetyData]<br> |
||
− | * [https://www.google.ca/search?q=%22Mobil+1+synthetic+ATF%22+%22Mercon+V%22&tbm=isch&ved=2ahUKEwjh-P-qsMruAhUCfqwKHZSIBh4Q2-cCegQIABAA&oq=%22Mobil+1+synthetic+ATF%22+%22Mercon+V%22&gs_lcp=CgNpbWcQAzoECAAQGFCOsyJYxtwiYPDhImgAcAB4AIAB1AGIAaoOkgEGMC4xMi4ymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=6tYYYOHbL4L8sQWUkZrwAQ&bih=612&biw=1366 Mobil# 112980] [https://www.mobil.ca/en-ca/lubricants/for-personal-vehicles/personal-vehicle-lubricants/products/mobil-1-synthetic-atf Spec]<br> |
||
− | * [https://www.google.ca/search?q= |
+ | * [https://www.google.ca/search?q=%22Mobil+1+synthetic+ATF%22+%22Mercon+V%22&tbm=isch&ved=2ahUKEwjh-P-qsMruAhUCfqwKHZSIBh4Q2-cCegQIABAA&oq=%22Mobil+1+synthetic+ATF%22+%22Mercon+V%22&gs_lcp=CgNpbWcQAzoECAAQGFCOsyJYxtwiYPDhImgAcAB4AIAB1AGIAaoOkgEGMC4xMi4ymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=6tYYYOHbL4L8sQWUkZrwAQ&bih=612&biw=1366 Mobil# 112980] [https://www.mobil.ca/en-ca/lubricants/for-personal-vehicles/personal-vehicle-lubricants/products/mobil-1-synthetic-atf ~ ProductData ~ SafetyData]<br> |
+ | * [https://www.redlineoil.com/high-temp-atf RedLine# ht\atf1g\30205] [https://www.redlineoil.com/Content/files/tech/HIGH_TEMP_ATF_PROD_INFO.pdf ~ ProductData] [https://static.speedwaymotors.com/pdf/60730205-SDS.pdf ~ SafetyData]<br> |
||
+ | * [https://www.google.ca/search?q=valvoline+887972+%22syn+gard%22+ATF&tbm=isch&ved=2ahUKEwjtktGu1IrvAhUQC80KHdWrAwoQ2-cCegQIABAA&oq=valvoline+887972+%22syn+gard%22+ATF&gs_lcp=CgNpbWcQA1C-1BFYrLISYM62EmgAcAB4AIABigKIAeAOkgEGMi4xMy4xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=oYo6YK2-FJCWtAbV145Q&bih=612&biw=1366 Valvoline# 887972] [https://sharena21.springcm.com/Public/Document/18452/94398057-fe75-e711-9c10-ac162d889bd3/f754ab61-dffa-e711-9c13-ac162d889bd1 ~ ProductData] |
||
: |
: |
||
− | ''' |
+ | '''ATF MerconV Specs'''<br> |
<gallery hideaddbutton=true position=center spacing=small bordersize=none captionposition=below captionalign=center widths=670 navigation="true"> |
<gallery hideaddbutton=true position=center spacing=small bordersize=none captionposition=below captionalign=center widths=670 navigation="true"> |
||
− | Image:2001.Ford.ExST Tran5r55e ATF |
+ | Image:2001.Ford.ExST Tran5r55e ATF.MercV.GIF |
</gallery> |
</gallery> |
||
: |
: |
||
==Transmission Maintenance== |
==Transmission Maintenance== |
||
− | For 1995~2002 built |
+ | For 1995~2002 built 5r55e Transmissions, this one was built late 2000, an apparent consensus amongst<br> |
− | experienced mechanics is |
+ | experienced mechanics is the maintenance tasks below be performed to preserve operation & longevity.<br> |
− | Photos & notes should be taken of |
+ | Photos & notes should be taken of every part before disassembly+removal as a guide during reassembly.<br> |
− | Use |
+ | Use PlasticZipperBags+PermanentMarker to store+tag smaller parts; this keeps them clean & organized.<br> |
: |
: |
||
− | ''' |
+ | '''Items to be done AsSoonAsPossible\ASAP:'''<br> |
+ | ~ Have DripPan+ShopRags ready for 4~7qts of Fluid; 2WD ShallowPan has less & 4WD DeepPan has more.<br> |
||
− | : |
||
+ | ~ Unclip & move the HeatShield off the right PanFlange, then loosen FactoryOE Pan by slowly unscrewing<br> |
||
− | ~ Remove the FactoryOE Pan by loosening the 18 FlangeBolts slowly; be prepared with a CatchPan+ShopRags<br> |
||
+ | the 18 FlangeBolts; use a clean ThinBladeScrapper as needed to carefully crack the Flange+Gasket open.<br> |
||
− | for a 5~7qt messy shower of ATF; roughly 2qts may be prepumped from the DipStickTube to minimize this mess.<br> |
||
+ | ~ Patiently allow Fluid to Drain+Drip to the DripPan; don't be in a hurry to take a Fluid shower; some 1.5qts<br> |
||
− | It is best to catch & measure the drained or pumped ATF as an estimate of the quarts required later for the refill.<br> |
||
+ | can be pumped from the DipStickTube to minimize mess. Loosen+Remove FlangeBolts slowly; allow Fluid<br> |
||
− | This Pan was factory installed without a Drain; it is recommended the original be swapped to an aftermarket Pan<br> |
||
+ | to Drain+Drip. While last FlangeBolt is removed, carefully lower Pan & empty remaining Fluid into DripPan.<br> |
||
− | with a DrainBung [https://sporttrac.org/mysporttrac-archive/projects/trannyplug or Drill+Weld a DrainBung in original Pan]then add a DrainMagneticBolt\DrainBrassBallValve.<br> |
||
+ | ~ Measure & note total Pumped+Drained ATF during this procedure as an estimate of refill quarts needed.<br> |
||
− | The addition of a Drain makes routine Fluid changes much easier. Unbolt & remove the Filter & those 2 ORings from the bottom side of the ValveBody; allow the Fluid to fully drain & drip. Here are search links for these parts.<br> |
||
+ | ~ Factory original Pans were not fitted with Drains; original Pan should be swapped to an aftermarket Pan with DrainBung or Drill+Weld a new Bung to original Pan, then add a Drain MagneticBolt or BrassBallValve.<br> |
||
+ | ~ Slowly loosen the 1 Bolt holding Filter to bottom of ValveBody; if required carefully pry Filter loose with its Bolt partially engaged; allow ATF to drain+drip. When drip is stopped, unbolt & remove the Filter & its 2 ORings; again allow Fluid to drain from the ValveBody.<br> |
||
+ | ~ Inspect & clean the Pan+Magnet; remove old gasket & clean both Flanges; disect & inspect the Filter; make note of any fines or debris.<br> |
||
+ | ~ Here are search links for these parts.<br> |
||
* [https://www.google.ca/search?q=pan+%22f69z-7a194-ba%22&tbm=isch&ved=2ahUKEwjukriS2M7uAhUZLM0KHR02DYwQ2-cCegQIABAA&oq=pan+%22f69z-7a194-ba%22&gs_lcp=CgNpbWcQA1CzigFY8JoBYPieAWgAcAB4AIABe4gBrgqSAQM2LjeYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=hxkbYK6zJ5nYtAad7LTgCA&bih=612&biw=1366 Ford# f69z-7a194-ba] Original 12.5qtCptyDeepSump PaintedPressedSteel Pan wOut Drain<br> |
* [https://www.google.ca/search?q=pan+%22f69z-7a194-ba%22&tbm=isch&ved=2ahUKEwjukriS2M7uAhUZLM0KHR02DYwQ2-cCegQIABAA&oq=pan+%22f69z-7a194-ba%22&gs_lcp=CgNpbWcQA1CzigFY8JoBYPieAWgAcAB4AIABe4gBrgqSAQM2LjeYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=hxkbYK6zJ5nYtAad7LTgCA&bih=612&biw=1366 Ford# f69z-7a194-ba] Original 12.5qtCptyDeepSump PaintedPressedSteel Pan wOut Drain<br> |
||
− | * [https://www.google.ca/search?q=flange+m8-1.25+x+13mm&tbm=isch&ved=2ahUKEwjZ1b-x5c7uAhXORM0KHU8_DNIQ2-cCegQIABAA&oq=flange+m8-1.25+x+13mm&gs_lcp=CgNpbWcQA1CfVVi-YGC2ZWgAcAB4AIABW4gBtQGSAQEymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=aicbYNn4Gs6JtQbP_rCQDQ Ford |
+ | * [https://www.google.ca/search?q=flange+m8-1.25+x+13mm&tbm=isch&ved=2ahUKEwjZ1b-x5c7uAhXORM0KHU8_DNIQ2-cCegQIABAA&oq=flange+m8-1.25+x+13mm&gs_lcp=CgNpbWcQA1CfVVi-YGC2ZWgAcAB4AIABW4gBtQGSAQEymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=aicbYNn4Gs6JtQbP_rCQDQ Ford\AfterMarket] FlangeBolts18ea 8mmDiam*1.25mmThrd*13mmLong*13mmHxHd 133ip=15nmTorqMax<br> |
− | * [https://www.google.ca/search?q=f5tz-7a191-a+OR+f5tz7a191a&tbm=isch&ved=2ahUKEwjf_qyBvc_uAhWMAM0KHb4NB8wQ2-cCegQIABAA&oq=f5tz-7a191-a+OR+f5tz7a191a&gs_lcp=CgNpbWcQA1DNKli3ZGC7Z2gAcAB4AIABmAGIAbkDkgEDMi4ymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=S4MbYJ-tMIyBtAa-m5zgDA&bih=612&biw=1366&hl=en-GB Ford# f5tz-7a191-a] |
+ | * [https://www.google.ca/search?q=f5tz-7a191-a+OR+f5tz7a191a&tbm=isch&ved=2ahUKEwjf_qyBvc_uAhWMAM0KHb4NB8wQ2-cCegQIABAA&oq=f5tz-7a191-a+OR+f5tz7a191a&gs_lcp=CgNpbWcQA1DNKli3ZGC7Z2gAcAB4AIABmAGIAbkDkgEDMi4ymAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=S4MbYJ-tMIyBtAa-m5zgDA&bih=612&biw=1366&hl=en-GB Ford# f5tz-7a191-a][https://www.google.ca/search?q=gasket+tos18679&tbm=isch&ved=2ahUKEwinpeur7s7uAhWPO80KHcYrDDcQ2-cCegQIABAA&oq=gasket+tos18679&gs_lcp=CgNpbWcQA1CoNliJQGCRQ2gAcAB4AIAB5wGIAZEHkgEFMi40LjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=zjAbYKeGHo_3tAbG17C4Aw&bih=612&biw=1366 \AfterMarket] FlangeGasket RubberizedCork<br> |
− | * [https://www.google.ca/search?q=%22ATP+b-156%22+OR+%22PTC+f-154%22+OR+%22Wix+58841%22&tbm=isch&ved=2ahUKEwjKnrvB-dDuAhVUbs0KHStXDYAQ2-cCegQIABAA&oq=%22ATP+b-156%22+OR+%22PTC+f-154%22+OR+%22Wix+58841%22&gs_lcp=CgNpbWcQA1AAWABgmqJraABwAHgAgAEAiAEAkgEAmAEAqgELZ3dzLXdpei1pbWc&sclient=img&ei=9EgcYMrUBtTctQarrrWACA&bih=612&biw=1366&hl=en-GB AfterMarket] Optional FlangeGasket |
+ | * [https://www.google.ca/search?q=%22ATP+b-156%22+OR+%22PTC+f-154%22+OR+%22Wix+58841%22&tbm=isch&ved=2ahUKEwjKnrvB-dDuAhVUbs0KHStXDYAQ2-cCegQIABAA&oq=%22ATP+b-156%22+OR+%22PTC+f-154%22+OR+%22Wix+58841%22&gs_lcp=CgNpbWcQA1AAWABgmqJraABwAHgAgAEAiAEAkgEAmAEAqgELZ3dzLXdpei1pbWc&sclient=img&ei=9EgcYMrUBtTctQarrrWACA&bih=612&biw=1366&hl=en-GB AfterMarket] Optional FlangeGasket+FilterKit |
− | * [https://www.google.ca/search?q=%2B%22ft134%22+%2B%22xL2z-7a098-da%22&tbm=isch&ved=2ahUKEwicu6D1t9DuAhXbgU4HHWY-C0QQ2-cCegQIABAA&oq=%2B%22ft134%22+%2B%22xL2z-7a098-da%22&gs_lcp=CgNpbWcQA1CEVFiEVGDqV2gAcAB4AIABbYgBbZIBAzAuMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=KwQcYNz5O9uDuuoP5vysoAQ&bih=612&biw=1366&hl=en-GB Ford# xL2z-7a098-da |
+ | * [https://www.google.ca/search?q=%2B%22ft134%22+%2B%22xL2z-7a098-da%22&tbm=isch&ved=2ahUKEwicu6D1t9DuAhXbgU4HHWY-C0QQ2-cCegQIABAA&oq=%2B%22ft134%22+%2B%22xL2z-7a098-da%22&gs_lcp=CgNpbWcQA1CEVFiEVGDqV2gAcAB4AIABbYgBbZIBAzAuMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=KwQcYNz5O9uDuuoP5vysoAQ&bih=612&biw=1366&hl=en-GB Ford# xL2z-7a098-da\ft134] Filter+ORings+Bolt 6mmDiam*1.00mmThrd*45mmLong*8mmHxHd<br> |
− | * [https://www.google.ca/search?q=pan+%22265-831%22+%22103367%22&tbm=isch&ved=2ahUKEwiks-yH187uAhUBXs0KHY-lAJoQ2-cCegQIABAA&oq=pan+%22265-831%22+%22103367%22&gs_lcp=CgNpbWcQA1D0M1ivRGDHSGgAcAB4AIABigGIAYgLkgEEMC4xM5gBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=ZBgbYKTxPIG8tQaPy4LQCQ&bih=612&biw=1366 AfterMarket] Optional Pan |
+ | * [https://www.google.ca/search?q=pan+%22265-831%22+%22103367%22&tbm=isch&ved=2ahUKEwiks-yH187uAhUBXs0KHY-lAJoQ2-cCegQIABAA&oq=pan+%22265-831%22+%22103367%22&gs_lcp=CgNpbWcQA1D0M1ivRGDHSGgAcAB4AIABigGIAYgLkgEEMC4xM5gBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=ZBgbYKTxPIG8tQaPy4LQCQ&bih=612&biw=1366 AfterMarket] Optional Pan+DrainBung 14mmIDiam*1.5mmIThrd*20mmLong<br> |
− | * [https://www.google.ca/search?q=Transmission+Drain+Plug+Kit&tbm=isch&ved=2ahUKEwiApOTrsJDvAhXObs0KHflGCMgQ2-cCegQIABAA&oq=Transmission+Drain+Plug+Kit&gs_lcp=CgNpbWcQAzICCAAyBAgAEBgyBAgAEBgyBAgAEBhQsRtYhSFgmiVoAHAAeACAAXeIAcEDkgEDMC40mAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=sIo9YICMFM7dtQb5jaHADA&bih=612&biw=1366 AfterMarket] Optional |
+ | * [https://www.google.ca/search?q=Transmission+Drain+Plug+Kit&tbm=isch&ved=2ahUKEwiApOTrsJDvAhXObs0KHflGCMgQ2-cCegQIABAA&oq=Transmission+Drain+Plug+Kit&gs_lcp=CgNpbWcQAzICCAAyBAgAEBgyBAgAEBgyBAgAEBhQsRtYhSFgmiVoAHAAeACAAXeIAcEDkgEDMC40mAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=sIo9YICMFM7dtQb5jaHADA&bih=612&biw=1366 AfterMarket] Optional DrainBung [https://web.archive.org/web/20210302164656if_/https://sporttrac.org/mysporttrac-archive/projects/trannyplug To Drill+Weld In Original Pan] 14mmInsideDiam*1.5mmInsideThrd<br> |
− | * [https://www.google.ca/search?q=magnetic+oil+drain+plug+M14x1.5&tbm=isch&ved=2ahUKEwiNpeXP0s7uAhWJNc0KHU7SB6oQ2-cCegQIABAA&oq=magnetic+oil+drain+plug+M14x1.5&gs_lcp=CgNpbWcQAzoECAAQGFDNogRY0OQEYK3oBGgAcAB4AIABmAGIAfEKkgEEMTAuNJgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=vRMbYM3SKonrtAbOpJ_QCg&bih=612&biw=1366 AfterMarket] Optional DrainMagneticBolt |
+ | * [https://www.google.ca/search?q=magnetic+oil+drain+plug+M14x1.5&tbm=isch&ved=2ahUKEwiNpeXP0s7uAhWJNc0KHU7SB6oQ2-cCegQIABAA&oq=magnetic+oil+drain+plug+M14x1.5&gs_lcp=CgNpbWcQAzoECAAQGFDNogRY0OQEYK3oBGgAcAB4AIABmAGIAfEKkgEEMTAuNJgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=vRMbYM3SKonrtAbOpJ_QCg&bih=612&biw=1366 AfterMarket] Optional DrainMagneticBolt 14mmDiam*1.5mmThrd*30mmLongMax*13~17mmHxHd<br> |
− | * [http://www.google.ca/search?q=fumoto+f106n&tbm=isch&ved=2ahUKEwjLwZzIs-7rAhWZBJ0JHb1tBMQQ2-cCegQIABAA&oq=fumoto+f106n&gs_lcp=CgNpbWcQAzIECAAQGDIECAAQGDIECAAQGDIECAAQGDoECAAQQzoHCAAQsQMQQzoFCAAQsQM6AggAOgYIABAIEB46BggAEAoQGFDB9bkCWITJugJgw9a6AmgAcAB4AIABtwGIAeovkgEEMC41MZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=iGZiX8vdGZmJ9PwPvduRoAw&bih=612&biw=1366 AfterMarket] Optional DrainBrassBallValve |
+ | * [http://www.google.ca/search?q=fumoto+f106n&tbm=isch&ved=2ahUKEwjLwZzIs-7rAhWZBJ0JHb1tBMQQ2-cCegQIABAA&oq=fumoto+f106n&gs_lcp=CgNpbWcQAzIECAAQGDIECAAQGDIECAAQGDIECAAQGDoECAAQQzoHCAAQsQMQQzoFCAAQsQM6AggAOgYIABAIEB46BggAEAoQGFDB9bkCWITJugJgw9a6AmgAcAB4AIABtwGIAeovkgEEMC41MZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=iGZiX8vdGZmJ9PwPvduRoAw&bih=612&biw=1366 AfterMarket] Optional DrainBrassBallValve 14mmDiam*1.5mmThrdInlet~HoseBarbOutlet<br> |
: |
: |
||
− | |||
− | |||
− | |||
− | |||
− | * Record Type+Diam+Lgth+Locations Of PanBolts??ea, Torq@?<br> |
||
* Record Type+Diam+Lgth+Location+Position Of ShiftDetent+Bolt1ea, Torq@?<br> |
* Record Type+Diam+Lgth+Location+Position Of ShiftDetent+Bolt1ea, Torq@?<br> |
||
* Record Type+Diam+Lgth+Locations Of ValvBodyBolts23ea, Torq@71~97pI=8~11nm In 3Passes<br> |
* Record Type+Diam+Lgth+Locations Of ValvBodyBolts23ea, Torq@71~97pI=8~11nm In 3Passes<br> |
||
− | * Install ValveBodyUpdateKit With PresReliefBlowOff |
+ | * Install ValveBodyUpdateKit With PresReliefBlowOff |
+ | FordTSB# kt315p \ 3L5z-7m203-ja ~$14 |
||
+ | Or TransGo# sk-44-55e \ 23935 ~$51, Alternative To FordTSB<br> |
||
* Install ValveBodyBoostKit, Sonnax# 37947-01k ~$?<br> |
* Install ValveBodyBoostKit, Sonnax# 37947-01k ~$?<br> |
||
* Install ValveBodyShiftKit With Parts For 5psiPresIncrease, Superior# k5r55e \ s56165h ~$?<br> |
* Install ValveBodyShiftKit With Parts For 5psiPresIncrease, Superior# k5r55e \ s56165h ~$?<br> |
||
* Install SeperatorPlateWithBondedGaskets, Ford# 1L5z-7z490-ca\da\ea\fa\ga\ha \ 98gt-7z490-aa\ba \ xL2p-7z490-ca\da ~$38 |
* Install SeperatorPlateWithBondedGaskets, Ford# 1L5z-7z490-ca\da\ea\fa\ga\ha \ 98gt-7z490-aa\ba \ xL2p-7z490-ca\da ~$38 |
||
− | * |
+ | * Inspect ValveBodyReversServo Bolts4ea, Note Type+Diam+Lgth+Locations, Torq@? |
+ | * Inspect ValveBodyReversServo Piston+Rod |
||
− | * Replace ValveBodyReverseServoVitonDRings [http://www.transmissionpartsusa.com/A4LD_4R44E_5R55E_Transmission_reverse_servo_O_ring_p/230-00023256k.htm TPUSA# 230-00023256k] ~$6<br> |
||
+ | * Replace ValveBodyReversServo StockORings [https://www.google.ca/search?q=d4zz-7423-a&tbm=isch&ved=2ahUKEwiw__76i8bwAhULZq0KHar-CA8Q2-cCegQIABAA&oq=d4zz-7423-a&gs_lcp=CgNpbWcQA1C8yQJYwtwCYNzhAmgAcAB4AIABnQSIAZYQkgELNy40LjAuMS4wLjGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=pM-cYLCdHovMtQWq_aN4 Ford# d4zz-7423-a] [https://www.google.ca/search?q=e6tz-7d040-a&tbm=isch&ved=2ahUKEwiWy8iRjMbwAhVILK0KHV0dAVwQ2-cCegQIABAA&oq=e6tz-7d040-a&gs_lcp=CgNpbWcQAzIECAAQGFC4lgtY0ZwLYKKhC2gAcAB4AIABuwGIAbsBkgEDMC4xmAEAoAEBqgELZ3dzLXdpei1pbWewAQDAAQE&sclient=img&ei=08-cYNaVM8jYtAXduoTgBQ + e6tz-7d040-a] ~$19 With VitonORings [https://www.transmissionpartsusa.com/A4LD_4R44E_5R55E_Transmission_reverse_servo_O_ring_p/230-00023256k.htm TPUSA# 230-00023256k] ~$6<br> |
||
− | * Replace ValveBodyReverseServoGasket, Ford# ?<br> |
||
+ | * Replace ValveBodyReversServo Gasket Ford# d4zz-7L173-a ~$6, or [https://www.transmissionpartsusa.com/C3_A4LD_transmission_reverse_servo_cover_gasket_p/230-000023128.htm TPUSA# 230-000023128] ~$3<br> |
||
− | * Replace ValveBodySolenoidBracket, BoltTorq=53~71pI=6~8nm, Ford# xL2z-7L491-aa ~$7<br> |
||
− | * |
+ | * Inspect Solenoids For Jiggle, If Needed Tighten\Replace ValveBodySolenoidRetainer Ford# xL2z-7L491-aa ~$7<br> |
+ | Bolt Torq=53~71LbIn=6~8NwtM |
||
− | * Install TransPanDrain+Magnet<br> |
||
+ | * Inspect Solenoid+TempSensor WiringHarness Ford# ?<br> |
||
− | * Install External TransCooler, 2ndUnit Parallel To Factory 1stUnit, Fans Optional<br> |
||
− | * Install |
+ | * Install Optional PanDrainBrassBallValve\DrainMagneticBolt<br> |
+ | * Inspect OverDrivServoCover+SnapRing Ford#? = ForewardServoCover On RightSide<br> |
||
+ | * Inspect IntermedServoCover+SnapRing Ford#? = RearwardServoCover On RightSide<br> |
||
+ | * Inspect TransCooler Hoses+Clamps<br> |
||
+ | * Install Optional TransCooler 2ndParallel With StainlessBarbTees<br> |
||
+ | * Install Optional TransCooler Fans+TempSwitch+Fuse<br> |
||
+ | * [https://web.archive.org/web/20160822050620if_/http://www.mysporttrac.com/MySportTrac/projects/Remote_Automatic_Trans_Filter_Install.pdf Install Optional TransCooler Filter]<br> |
||
+ | * Install Optional TransCooler TStatDivertor<br> |
||
: |
: |
||
− | + | Items to be done every 6Mths\10kMiles:<br> |
|
− | * |
+ | * TransFluid MerconV 1qt Refresh Via HandPump Thru DipTube With Each EnginOil+Filter Change<br> |
: |
: |
||
− | + | Items to be done every 6Yrs\67kMiles:<br> |
|
− | * |
+ | * Inspect+Clean Pan+Magnet+ValveBody<br> |
+ | * Inspect Intermediat+OverDrivServos+SnapRings |
||
− | * Replace Intermediate+OverDrive BandServos+CapORings |
||
− | * |
+ | * Inspect Intermediat+OverDrivBands, Adjust As Needed<br> |
Hold BandStud In Place, Loosen JamNut<br> |
Hold BandStud In Place, Loosen JamNut<br> |
||
Tighten BandStud To 10LbFt 120LbIn Then BackOff 1.50~2.00TurnsCCW<br> |
Tighten BandStud To 10LbFt 120LbIn Then BackOff 1.50~2.00TurnsCCW<br> |
||
Hold BandStud In Place, Tighten JamNut To 35~45LbFt<br> |
Hold BandStud In Place, Tighten JamNut To 35~45LbFt<br> |
||
+ | See This Video https://youtu.be/zmcREFyF9pg?t=85<br> |
||
− | * Replace |
+ | * Replace ModulatSolenoid ElecPresControl\EPC, 2RedScreens, 3.1~5.7ohms=Good |
⚫ | |||
+ | Ford# 9L2z-7g383-a \ xL2z-7g383-aa \ f77z-7g383-aa, $70@Ford<br> |
||
⚫ | |||
⚫ | |||
⚫ | |||
* ReTorq ValveBodyBolts<br> |
* ReTorq ValveBodyBolts<br> |
||
* Replace TransPanGasket<br> |
* Replace TransPanGasket<br> |
||
+ | * Replace TransInternalFilter With New ORings, Filter~ValveBody Seal Must Be AirTight<br> |
||
− | * Replace Internal TransFilter<br> |
||
− | * Replace |
+ | * Replace TransExternalFilter If Fitted<br> |
− | * Disect+Inspect |
+ | * Disect+Inspect Old Filters For Debris<br> |
− | * Replace+TopOff ATF Lost With PanDrop, 6~ |
+ | * Replace+TopOff ATF Lost With PanDrop, 6~7qt Typical<br> |
: |
: |
||
− | + | Items to be done every 133kMiles\12Yrs:<br> |
|
− | * Replace |
+ | * Replace Gear1Solenoid ShiftSequencA\SSA, 22~48ohms=Good, Ford# ?<br> |
− | * Replace |
+ | * Replace Gear2Solenoid ShiftSequencB\SSB, 22~48ohms=Good, Ford# ?<br> |
− | * Replace |
+ | * Replace Gear3Solenoid ShiftSequencC\SSC, 22~48ohms=Good, Ford# ?<br> |
− | * Replace |
+ | * Replace Gear4Solenoid ShiftSequencD\SSD\CCS, 22~48ohms=Good, Ford# ?<br> |
− | * Replace |
+ | * Replace ValveBodySolenoid+TempSensor WireHarness Ford# ?<br> |
: |
: |
||
Line 118: | Line 141: | ||
==Links To Related Info== |
==Links To Related Info== |
||
− | Thanks go to the brave souls who've preceded me in similar adventures & freely shared their experience |
+ | Thanks go to the brave souls who've preceded me in similar adventures & freely shared their experience: |
: https://www.therangerstation.com/tech/ford-ranger-automatic-transmissions Spec |
: https://www.therangerstation.com/tech/ford-ranger-automatic-transmissions Spec |
||
: https://sporttrac.org/threads/automatic-transmission-first-gen.122688 Spec |
: https://sporttrac.org/threads/automatic-transmission-first-gen.122688 Spec |
||
Line 127: | Line 150: | ||
: https://www.explorerforum.com/forums/threads/transmission-fluid-re-fill-question.276731 Fluid Spec + ServiceInterval |
: https://www.explorerforum.com/forums/threads/transmission-fluid-re-fill-question.276731 Fluid Spec + ServiceInterval |
||
: <br> |
: <br> |
||
− | : https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 PanDrop+ |
+ | : https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 PanDrop+PanGasketNew+ValvePlatNew+ValvKit+EPCAdjust+TransCooler2 |
: https://sporttrac.org/threads/transmission-epc-adjustment.121185 EPCAdjust |
: https://sporttrac.org/threads/transmission-epc-adjustment.121185 EPCAdjust |
||
: https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 EPCAdjust |
: https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 EPCAdjust |
||
Line 134: | Line 157: | ||
: https://youtu.be/yn_NlxVjF8M?t=2 FluidNew@DipStick |
: https://youtu.be/yn_NlxVjF8M?t=2 FluidNew@DipStick |
||
: https://youtu.be/NtYq4dh6Rp0?t=7 FluidNew@DipStick |
: https://youtu.be/NtYq4dh6Rp0?t=7 FluidNew@DipStick |
||
+ | : https://web.archive.org/web/20211031074202if_/https://www.ranger-forums.com/general-ford-ranger-discussion-15/cork-transmission-gasket-167188 PanDrop+PanGasketNew |
||
: https://youtu.be/EvaenbDc7zw?t=1 PanDrop+PanGasketNew+FluidNew |
: https://youtu.be/EvaenbDc7zw?t=1 PanDrop+PanGasketNew+FluidNew |
||
: https://youtu.be/zcjukMGysok?t=1 PanDrop+PanGasketNew+FilterNew+FluidNew |
: https://youtu.be/zcjukMGysok?t=1 PanDrop+PanGasketNew+FilterNew+FluidNew |
||
: https://sporttrac.org/mysporttrac-archive/projects/trannyfluidfilter PanDrop+PanGasketNew+FilterNew+FluidNew |
: https://sporttrac.org/mysporttrac-archive/projects/trannyfluidfilter PanDrop+PanGasketNew+FilterNew+FluidNew |
||
+ | : https://www.explorerforum.com/forums/threads/transmission-filter-change-in-a-2002-sport-5r55e.298251 PanDrop+PanGasketNew+FilterNew+FluidNew |
||
: https://www.ranger-forums.com/how-diy-submissions-59/diy-gentle-transmission-fluid-flush-137565 PanDrop+PanGasketNew+FilterNew+FluidNew+FluidFlush |
: https://www.ranger-forums.com/how-diy-submissions-59/diy-gentle-transmission-fluid-flush-137565 PanDrop+PanGasketNew+FilterNew+FluidNew+FluidFlush |
||
− | : https:// |
+ | : https://sporttrac.org/mysporttrac-archive/projects/trannyplug PanDrop+PanGasket+DrainValveNew+FilterNew+FluidNew |
− | : https://www. |
+ | : https://www.explorerforum.com/forums/threads/added-a-drain-plug-to-my-trans-pan-with-lots-of-pics.278945 PanDrop+PanGasketNew+DrainValveNew+FilterNew+FluidNew |
− | : https:// |
+ | : https://youtu.be/yb_1wbiPz9g?t=2 PanDrop+PanGasketNew+ValveBoltTorq+FilterNew+FluidNew |
− | : https://www.explorerforum.com/forums/threads/5r55e- |
+ | : https://www.explorerforum.com/forums/threads/5r55e-rebuilt-30k-oil-change-cut-open-filter-and-loose-band-adjustment.480959 PanDrop+PanGasketNew+ValveBoltTorq+FilterNew+FluidNew |
− | : https://sporttrac.org/ |
+ | : https://sporttrac.org/threads/2nd-and-3rd-slip-5r55e-trans.123183 PanDrop+PanGasketNew+ValveBodyNew+FilterNew+FluidNew |
− | : https://www. |
+ | : https://www.wikihow.com/Clean-a-Transmission-Solenoid-Valve PanDrop+PanGasketNew+ValveBodyClean+FilterNew+FluidNew |
+ | : https://www.explorerforum.com/forums/threads/5r55-faults-after-very-late-filter-fluid-change-1998-300k.491913 PanDrop+PanGasketNew+ValveSolenoidsNew+ValvePlatNew+FilterNew+FluidNew |
||
+ | : https://www.explorerforum.com/forums/threads/5r55e-fluid-change.480177 PanDrop+PanGasketNew+ValveSolenoidsNew+ValvePlatNew+FilterNew+FluidNew |
||
+ | : <br> |
||
+ | : https://www.therangerstation.com/forums/index.php?threads/leaky-transmission-pan-gear-band-nuts.192696/page-2#post-1835798 DipTube Fix Leak |
||
: <br> |
: <br> |
||
: https://www.sonnax.com/tech_resources/96-is-it-safe-to-drive Fail Xmpl |
: https://www.sonnax.com/tech_resources/96-is-it-safe-to-drive Fail Xmpl |
||
Line 149: | Line 178: | ||
: https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos |
: https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos |
||
: <br> |
: <br> |
||
− | : https://www.explorerforum.com/forums/threads/ |
+ | : https://www.explorerforum.com/forums/threads/5r55e-shift-saga.297820/page-3#post-2585919 ValveBody TorqSpecs |
− | : https://www. |
+ | : https://www.explorerforum.com/forums/threads/trans-error-code.278965 ValveBody PinOut |
− | : https |
+ | : https://www.sonnax.com/units/467-5r55e ValveBody Parts |
+ | : https://web.archive.org/web/20170102182520if_/http://www.800700tran.com/prod.itml/icOid/80 ValveBody Parts |
||
− | : https://www.valvebodyfactories.com/products/search?page=2&q=5r55e |
+ | : https://www.valvebodyfactories.com/products/search?page=2&q=5r55e ValveBody Parts |
⚫ | |||
− | : https://www. |
+ | : https://www.explorerforum.com/forums/threads/5r55e-bonded-gasket-tsb-update-discontinued.396255 ValveBody BondedGasket |
+ | : https://www.explorerforum.com/forums/threads/re-use-the-bonded-separator-plate-on-a-5r55e.292446 ValveBody BondedGasket |
||
+ | : https://www.sonnax.com/tech_resources/12-4r-5r55e-engine-stall-on-engagement-after-rebuild Fix NputShaft |
||
: <br> |
: <br> |
||
: https://www.therangerstation.com/forums/index.php?threads/2001-ranger-4x4-5r55e-interchange.191194 Swap |
: https://www.therangerstation.com/forums/index.php?threads/2001-ranger-4x4-5r55e-interchange.191194 Swap |
||
: https://web.archive.org/web/20190804194341if_/http://etereman.com/blog/ford-transmission-2/common-problems-for-the-ford-5r55e-transmission Diagnos |
: https://web.archive.org/web/20190804194341if_/http://etereman.com/blog/ford-transmission-2/common-problems-for-the-ford-5r55e-transmission Diagnos |
||
: https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos |
: https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos |
||
− | : https://www.ranger-forums.com/drivetrain-tech-37/ford-ranger-2011-4-0l-transmission-od-off-blinking-163391 "OD OFF" LampBlink |
+ | : https://www.ranger-forums.com/drivetrain-tech-37/ford-ranger-2011-4-0l-transmission-od-off-blinking-163391 Diagnos "OD OFF" LampBlink |
− | : https://www.explorerforum.com/forums/threads/ |
+ | : https://www.explorerforum.com/forums/threads/2003-explorer-sport-5r55e-codes-p0734-and-0735.497423 Diagnos "OD OFF" LampBlink + RevGearSlow + TroublCode p0734 p0735 |
− | : https://www. |
+ | : https://www.explorerforum.com/forums/threads/ford-transmission-dtc-diagnostic-trouble-codes-obdii-p0700-p0790.238818 Diagnos TroublCode p0700 p0790 |
+ | : https://www.ranger-forums.com/general-technical-electrical-18/help-over-drive-off-light-flashing-tried-everything-164082 Diagnos TroublCode p0720 p0722 p0755 p0758 |
||
⚫ | |||
− | : https://www.explorerforum.com/forums/threads/ |
+ | : https://www.explorerforum.com/forums/threads/optimum-running-temp-for-5r55e.226968 Diagnos Temp |
− | : https://www. |
+ | : https://www.explorerforum.com/forums/threads/5r55e-slight-1st-delay-when-cold.490982 Diagnos 1stGearSlow |
+ | : https://www.ford-trucks.com/forums/362514-how-do-i-get-engine-braking-in-first-gear.html Fix 1stGearBrak |
||
+ | : https://www.ranger-forums.com/general-technical-electrical-18/transmission-failure-165876 Diagnos 1WayClutchSprag |
||
: <br> |
: <br> |
||
: https://www.ford-trucks.com/forums/585150-4r55e-5r55e-ranger-explorer-transmission-problems-click-here.html Fix |
: https://www.ford-trucks.com/forums/585150-4r55e-5r55e-ranger-explorer-transmission-problems-click-here.html Fix |
||
Line 170: | Line 203: | ||
: https://www.explorerforum.com/forums/threads/5r55e-shift-saga.297820 Fix |
: https://www.explorerforum.com/forums/threads/5r55e-shift-saga.297820 Fix |
||
: <br> |
: <br> |
||
− | : https://www.explorerforum.com/forums/threads/the-5r55e-and-the-infamous-2-3-shift-flare-issue.174202 |
+ | : https://www.explorerforum.com/forums/threads/the-5r55e-and-the-infamous-2-3-shift-flare-issue.174202 Diagnos Gear2~3RPMsFlare |
− | : https://www.ranger-forums.com/drivetrain-tech-37/4r44e-slow-shift-when-warmed-up-164121 |
+ | : https://www.ranger-forums.com/drivetrain-tech-37/4r44e-slow-shift-when-warmed-up-164121 Diagnos Gear2~3RPMsFlare |
− | : https://web.archive.org/web/20201111220127if_/https://atracom.blob.core.windows.net/gears/2003/2003-05/2003_5_50.pdf |
+ | : https://web.archive.org/web/20201111220127if_/https://atracom.blob.core.windows.net/gears/2003/2003-05/2003_5_50.pdf Diagnos Gear2~3 RPMsFlare |
+ | : <br> |
||
⚫ | |||
+ | : https://web.archive.org/web/20211229210954if_/https://www.explorerforum.com/forums/threads/91-trans-reverse-problem.121580/ Diagnos+Fix GearRFail, Cause=RevServoORingsBad |
||
+ | : https://www.therangerstation.com/forums/index.php?threads/trans-leak.198837/post-1918086 Diagnos+Fix Leak, Cause=OverDriveServoSnapRingLoose |
||
⚫ | |||
+ | : https://www.explorerforum.com/forums/threads/servo-cover-keeps-popping-out-leaking-fluid.496814 Diagnos Leak+GearRFail+GearDFail, Cause=IntermedServoSnapRingLoose |
||
: <br> |
: <br> |
||
− | : https://www.explorerforum.com/forums/threads/5r55e-stairway-to-a-diary-companion-thread-to-the-5r55e-valve-body-rebuild-diary.154655 |
+ | : https://www.explorerforum.com/forums/threads/5r55e-stairway-to-a-diary-companion-thread-to-the-5r55e-valve-body-rebuild-diary.154655 ValveBody Remove |
− | : https://www.explorerforum.com/forums/threads/ |
+ | : https://www.explorerforum.com/forums/threads/desperately-need-help.494758 ValveBody Fix |
− | : https://www.explorerforum.com/forums/threads/5r55e- |
+ | : https://www.explorerforum.com/forums/threads/5r55e-valve-body-rebuild-diary.140987 ValveBody Fix |
+ | : https://www.explorerforum.com/forums/threads/5r55e-band-adjustment-with-transgo-kit.489584/#post-3853674?utm_source=threadloom&utm_medium=email&utm_campaign=ed1535&utm_content=iss98 ValveBody Fix |
||
− | : https://web.archive.org/web/20150918230418if_/http://www.ford-trucks.com/articles/common-fix-for-4r55e-5r55e-transmissions-with-a-bad-separator-plate-and-valve-body-gasket |
+ | : https://web.archive.org/web/20150918230418if_/http://www.ford-trucks.com/articles/common-fix-for-4r55e-5r55e-transmissions-with-a-bad-separator-plate-and-valve-body-gasket ValveBody Fix |
⚫ | |||
⚫ | |||
⚫ | |||
− | : https://youtu.be/ |
+ | : https://youtu.be/GtgDjAiMmvA?t=4 ValveBody Fix |
− | : https://youtu.be/ |
+ | : https://youtu.be/OsFbUP0bZuw?t=2 ValveBody Fix |
⚫ | |||
⚫ | |||
⚫ | |||
− | : https://www.ranger-forums.com/drivetrain-tech-37/5r55e-kit-163411 |
+ | : https://www.ranger-forums.com/drivetrain-tech-37/5r55e-kit-163411 ValveBody |
⚫ | |||
+ | : https://www.explorerforum.com/forums/threads/epc-blowoff-valve-question-5r55e.388562 ValveBody BlowOffReliefValve Ford# 3L5z-7m203-ja\kt315p + BondedPlat Ford# 1L5z-7z490-ha Per FordTSB# 2010.0322 |
||
⚫ | : https://web.archive.org/web/20121104055630if_/http://www.ford-trucks.com/article/idx/0/343/article/Common_Fix_For_4r55e__5r55e_Transmissions_With_A_B%20%20ad_Separator_Plate_And_Valve_Body_Gasket.html ValveBody BlowOffReliefValve Ford# 3L5z-7m203-ja\kt315p + BondedPlat Ford# 1L5z-7z490-ha Per FordTSB# 2010.0322 |
||
: <br> |
: <br> |
||
+ | : https://youtu.be/zmcREFyF9pg?t=85 Bands Adjust |
||
− | : https://www.explorerforum.com/forums/threads/transmission-band-adjustment-specification-chart.158160 Bands Fix |
||
− | : https://www.explorerforum.com/forums/threads/ |
+ | : https://www.explorerforum.com/forums/threads/transmission-band-adjustment-specification-chart.158160 Bands Adjust |
⚫ | |||
: https://youtu.be/m01UZB4gMDo?t=29 OuputSpeedSensor Fix |
: https://youtu.be/m01UZB4gMDo?t=29 OuputSpeedSensor Fix |
||
: <br> |
: <br> |
||
⚫ | |||
: https://www.ranger-forums.com/drivetrain-tech-37/transmission-cooler-rubber-hose-size-157913 Cooler Hose 3/8" 9.5mm |
: https://www.ranger-forums.com/drivetrain-tech-37/transmission-cooler-rubber-hose-size-157913 Cooler Hose 3/8" 9.5mm |
||
: https://web.archive.org/web/20200708215531if_/https://www.explorerforum.com/forums/threads/towing-2000-eb-4x4-v6sohc-tran-cooler-33s-4-10-gears-pulinng-coleman-bayside.288137 Cooler Mod |
: https://web.archive.org/web/20200708215531if_/https://www.explorerforum.com/forums/threads/towing-2000-eb-4x4-v6sohc-tran-cooler-33s-4-10-gears-pulinng-coleman-bayside.288137 Cooler Mod |
||
Line 200: | Line 241: | ||
: https://web.archive.org/web/20200331123713if_/https://www.etrailer.com/Merchant2/graphics/00000001/pics/f/a/faq098_aa.jpg Cooler Mod |
: https://web.archive.org/web/20200331123713if_/https://www.etrailer.com/Merchant2/graphics/00000001/pics/f/a/faq098_aa.jpg Cooler Mod |
||
: https://web.archive.org/web/20200708222125if_/https://www.explorerforum.com/forums/threads/fans-for-transmission-cooler.464816 Cooler Fan |
: https://web.archive.org/web/20200708222125if_/https://www.explorerforum.com/forums/threads/fans-for-transmission-cooler.464816 Cooler Fan |
||
+ | : https://web.archive.org/web/20210303011040if_/http://www.tapatalk.com/groups/sporttracclubfr/5r55e-transmission-mods-theory-and-installation-t989.html Cooler UpGrade+Filter+TStatDivertor & LargerPan |
||
+ | : https://www.google.ca/search?q=Magnefine+3810000+Inline+Transmission+Filter&tbm=isch&ved=2ahUKEwjzkcO-xen0AhVYbs0KHRkDD2oQ2-cCegQIABAA&oq=Magnefine+3810000+Inline+Transmission+Filter&gs_lcp=CgNpbWcQA1CKDFj4F2CtG2gAcAB4AIABmAOIAY4MkgEJMC41LjEuMS4xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=D9W7YbPOMtjctQaZhrzQBg Cooler Filter |
||
+ | : https://web.archive.org/web/20160822050620if_/http://www.mysporttrac.com/MySportTrac/projects/Remote_Automatic_Trans_Filter_Install.pdf Cooler Filter |
||
: https://web.archive.org/web/20081226003439if_/http://www.pavementsucks.com/tech/cooler.php Cooler Filter |
: https://web.archive.org/web/20081226003439if_/http://www.pavementsucks.com/tech/cooler.php Cooler Filter |
||
+ | : https://web.archive.org/web/20180413111847if_/http://www.thedieselstop.com/faq/9497faq/tsb/tsb/files/002310.pdf Cooler Filter+Flush FordTSB# 2000.0923 |
||
+ | : https://web.archive.org/web/20210117213144if_/http://www.miata.net/garage/tsb/05-014-06-1714.pdf Cooler Flush MazdaTSB# 2006.1212 |
||
: https://www.explorerforum.com/forums/threads/inhs-5r55e-internal-thermostat-bypass-how-to.249659 Cooler TStat Mod |
: https://www.explorerforum.com/forums/threads/inhs-5r55e-internal-thermostat-bypass-how-to.249659 Cooler TStat Mod |
||
: <br> |
: <br> |
||
− | : https://web.archive.org/web/20210217113422if_/http://www.explorerforum.com/forums/threads/2007-4-0-v6-transmission-problems-solenoid-pack.492052 TotalReman Vs |
+ | : https://web.archive.org/web/20210217113422if_/http://www.explorerforum.com/forums/threads/2007-4-0-v6-transmission-problems-solenoid-pack.492052 TotalReman Vs ValveBodyFix Vs PanDrop+FilterNew+GasketNew+FluidNew |
− | : https://www.bestbuytransmission.com/5r55-transmission |
+ | : https://www.bestbuytransmission.com/5r55-transmission SwapInReman |
+ | : https://www.ranger-forums.com/drivetrain-tech-37/5r55e-swap-168058 SwapInUsed2002~2011 With NewTorqConvertor |
||
+ | : https://www.therangerstation.com/forums/index.php?threads/transmission-removal-2008-4-0-4x4-5r55e.202071 Rebuild |
||
: |
: |
Latest revision as of 07:15, 6 July 2023
Transmission
This 2001 Ford SportTrac has the factory equipped Ford# 5r55e.4WD+ISS 5Speed Automatic Transmission; this Transmission evolved from prior c3\c5\a4\4r\5r designs dating from the early 1970s, all were produced at Fords plant in Bordeoux France; this 5r55e subversion was fitted in many 2001~2011 models, typically with V6~4.0L~SOHC Engine & 1354~4WD TransferCase.
This 5r55e came fitted with the P~R~N~D~2~1+OD ColumnShift & "OD OFF" ClusterLamp & 4WDDeep\HiCapacity Pan+Filter:
The 4WD & 2WD subversions of 5r55e Transmissions are NOT interchangable between 2WD & 4WD Vehicles as the 2WD\4WD
TailExtensions are different+unswappable. 1997~1998 5r55e subversions have the OverDriveSpeed\ODSSensor, but it is NOT
used by 1997~1998 Controls & can be left disconnected; they do NOT have an IntermedShaftSpeed\ISSSensor; they DO have
an OutputShaftSpeed\OSSSensor. 1999~2000 5r55e subversions do NOT have either ODSSensor or ISSSensor; they DO have
an OSSSensor. Note all 1997~2000 5r55e subversions are NOT interchangable\swappable into any 2001~2011 Vehicle, as the
later 2001~2011 Controls require the ISSSensor. 2001~2011 5r55e subversions do NOT have an ODSSensor; they DO have the
ISSSensor & OSSSensor; 2001~2011 5r55e subversions can be interchanged\swapped into earlier 1997~2000 Vehicles & will
work as intended with those previous 1997~2000 Controls, the ISSSensor is simply NOT required & can be left disconnected.
Transmission Fluid
ATF Capacity 10q30 9L800. Do NOT use any MerconLV \ SP \ ULV or TypeCVT \ F \ FNR5 Fluid; they will damage Ford 5r55e Transmissions. Only use Fluid labeled Compliant with MerconV spec such as:
ATF MerconV.BaseOil Options
- Ford# xt-5-qm \ xt-5-5qm ~ ProductData
- Castrol# 6818 ~ ProductData
- Citgo~Warren~SuperTech# 4214527 \ wm06m5pL ~ SafetyData
- Valvoline# 822345 ~ ProductData
ATF MerconV.Blended Options
- Ford# xt-5-qsm ~ SafetyData
- Amalie# 62856 ~ SafetyData
- Kendall# 1042054 ~ ProductData
- Kendall# 1043807 ~ ProductData
ATF MerconV.FullSyn Options
- AmsOil# ssmv\atf1g ~ ProductData ~ SafetyData
- Mobil# 112980 ~ ProductData ~ SafetyData
- RedLine# ht\atf1g\30205 ~ ProductData ~ SafetyData
- Valvoline# 887972 ~ ProductData
ATF MerconV Specs
Transmission Maintenance
For 1995~2002 built 5r55e Transmissions, this one was built late 2000, an apparent consensus amongst
experienced mechanics is the maintenance tasks below be performed to preserve operation & longevity.
Photos & notes should be taken of every part before disassembly+removal as a guide during reassembly.
Use PlasticZipperBags+PermanentMarker to store+tag smaller parts; this keeps them clean & organized.
Items to be done AsSoonAsPossible\ASAP:
~ Have DripPan+ShopRags ready for 4~7qts of Fluid; 2WD ShallowPan has less & 4WD DeepPan has more.
~ Unclip & move the HeatShield off the right PanFlange, then loosen FactoryOE Pan by slowly unscrewing
the 18 FlangeBolts; use a clean ThinBladeScrapper as needed to carefully crack the Flange+Gasket open.
~ Patiently allow Fluid to Drain+Drip to the DripPan; don't be in a hurry to take a Fluid shower; some 1.5qts
can be pumped from the DipStickTube to minimize mess. Loosen+Remove FlangeBolts slowly; allow Fluid
to Drain+Drip. While last FlangeBolt is removed, carefully lower Pan & empty remaining Fluid into DripPan.
~ Measure & note total Pumped+Drained ATF during this procedure as an estimate of refill quarts needed.
~ Factory original Pans were not fitted with Drains; original Pan should be swapped to an aftermarket Pan with DrainBung or Drill+Weld a new Bung to original Pan, then add a Drain MagneticBolt or BrassBallValve.
~ Slowly loosen the 1 Bolt holding Filter to bottom of ValveBody; if required carefully pry Filter loose with its Bolt partially engaged; allow ATF to drain+drip. When drip is stopped, unbolt & remove the Filter & its 2 ORings; again allow Fluid to drain from the ValveBody.
~ Inspect & clean the Pan+Magnet; remove old gasket & clean both Flanges; disect & inspect the Filter; make note of any fines or debris.
~ Here are search links for these parts.
- Ford# f69z-7a194-ba Original 12.5qtCptyDeepSump PaintedPressedSteel Pan wOut Drain
- Ford\AfterMarket FlangeBolts18ea 8mmDiam*1.25mmThrd*13mmLong*13mmHxHd 133ip=15nmTorqMax
- Ford# f5tz-7a191-a\AfterMarket FlangeGasket RubberizedCork
- AfterMarket Optional FlangeGasket+FilterKit
- Ford# xL2z-7a098-da\ft134 Filter+ORings+Bolt 6mmDiam*1.00mmThrd*45mmLong*8mmHxHd
- AfterMarket Optional Pan+DrainBung 14mmIDiam*1.5mmIThrd*20mmLong
- AfterMarket Optional DrainBung To Drill+Weld In Original Pan 14mmInsideDiam*1.5mmInsideThrd
- AfterMarket Optional DrainMagneticBolt 14mmDiam*1.5mmThrd*30mmLongMax*13~17mmHxHd
- AfterMarket Optional DrainBrassBallValve 14mmDiam*1.5mmThrdInlet~HoseBarbOutlet
- Record Type+Diam+Lgth+Location+Position Of ShiftDetent+Bolt1ea, Torq@?
- Record Type+Diam+Lgth+Locations Of ValvBodyBolts23ea, Torq@71~97pI=8~11nm In 3Passes
- Install ValveBodyUpdateKit With PresReliefBlowOff
FordTSB# kt315p \ 3L5z-7m203-ja ~$14
Or TransGo# sk-44-55e \ 23935 ~$51, Alternative To FordTSB
- Install ValveBodyBoostKit, Sonnax# 37947-01k ~$?
- Install ValveBodyShiftKit With Parts For 5psiPresIncrease, Superior# k5r55e \ s56165h ~$?
- Install SeperatorPlateWithBondedGaskets, Ford# 1L5z-7z490-ca\da\ea\fa\ga\ha \ 98gt-7z490-aa\ba \ xL2p-7z490-ca\da ~$38
- Inspect ValveBodyReversServo Bolts4ea, Note Type+Diam+Lgth+Locations, Torq@?
- Inspect ValveBodyReversServo Piston+Rod
- Replace ValveBodyReversServo StockORings Ford# d4zz-7423-a + e6tz-7d040-a ~$19 With VitonORings TPUSA# 230-00023256k ~$6
- Replace ValveBodyReversServo Gasket Ford# d4zz-7L173-a ~$6, or TPUSA# 230-000023128 ~$3
- Inspect Solenoids For Jiggle, If Needed Tighten\Replace ValveBodySolenoidRetainer Ford# xL2z-7L491-aa ~$7
Bolt Torq=53~71LbIn=6~8NwtM
- Inspect Solenoid+TempSensor WiringHarness Ford# ?
- Install Optional PanDrainBrassBallValve\DrainMagneticBolt
- Inspect OverDrivServoCover+SnapRing Ford#? = ForewardServoCover On RightSide
- Inspect IntermedServoCover+SnapRing Ford#? = RearwardServoCover On RightSide
- Inspect TransCooler Hoses+Clamps
- Install Optional TransCooler 2ndParallel With StainlessBarbTees
- Install Optional TransCooler Fans+TempSwitch+Fuse
- Install Optional TransCooler Filter
- Install Optional TransCooler TStatDivertor
Items to be done every 6Mths\10kMiles:
- TransFluid MerconV 1qt Refresh Via HandPump Thru DipTube With Each EnginOil+Filter Change
Items to be done every 6Yrs\67kMiles:
- Inspect+Clean Pan+Magnet+ValveBody
- Inspect Intermediat+OverDrivServos+SnapRings
- Inspect Intermediat+OverDrivBands, Adjust As Needed
Hold BandStud In Place, Loosen JamNut
Tighten BandStud To 10LbFt 120LbIn Then BackOff 1.50~2.00TurnsCCW
Hold BandStud In Place, Tighten JamNut To 35~45LbFt
See This Video https://youtu.be/zmcREFyF9pg?t=85
- Replace ModulatSolenoid ElecPresControl\EPC, 2RedScreens, 3.1~5.7ohms=Good
Ford# 9L2z-7g383-a \ xL2z-7g383-aa \ f77z-7g383-aa, $70@Ford
- Adjust New EPCSolenoid Before Install, SetScrewTorx20 0.25TurnsCW=15psiIncrease
- Replace ModulatSolenoid TorqConvertorClutch\TCC, 8.9~16ohms=Good, Ford# ?, ~$?
- ReTorq ValveBodyBolts
- Replace TransPanGasket
- Replace TransInternalFilter With New ORings, Filter~ValveBody Seal Must Be AirTight
- Replace TransExternalFilter If Fitted
- Disect+Inspect Old Filters For Debris
- Replace+TopOff ATF Lost With PanDrop, 6~7qt Typical
Items to be done every 133kMiles\12Yrs:
- Replace Gear1Solenoid ShiftSequencA\SSA, 22~48ohms=Good, Ford# ?
- Replace Gear2Solenoid ShiftSequencB\SSB, 22~48ohms=Good, Ford# ?
- Replace Gear3Solenoid ShiftSequencC\SSC, 22~48ohms=Good, Ford# ?
- Replace Gear4Solenoid ShiftSequencD\SSD\CCS, 22~48ohms=Good, Ford# ?
- Replace ValveBodySolenoid+TempSensor WireHarness Ford# ?
Transmission Parts & Tools
ValveBody Solenoids6ea +PanGasket +Filter
- Borg# 45018t + 56710h + 56841 + 56842a + 56843a
ValveBody Tester
- Ford# Rotunda ~$400
Tran ReBuildKit
- Ford# f77z-7153-aa Gasket
- Ford# xL2z-7a098-ca Screen
- Ford# 4L5z-7d034*aa Band
- Ford# 4L5z-7a100-ba Controls
- Ford# 1L5z*7b164*ba DrivePlates4ea
- Ford# f77z*7b442*aa SteelDrivePlate4ea
Links To Related Info
Thanks go to the brave souls who've preceded me in similar adventures & freely shared their experience:
- https://www.therangerstation.com/tech/ford-ranger-automatic-transmissions Spec
- https://sporttrac.org/threads/automatic-transmission-first-gen.122688 Spec
- https://web.archive.org/web/20210204212614if_/https://www.motorcraft.com/us/en_us/home/our-products/chemicals-and-lubricants/transmission-fluid/mercon-v-automatic-transmission-and-power-steering-fluids.html Fluid Ford# xt-5-qm \ xt-5-5qm \ MerconV.BaseOilATF
- https://web.archive.org/web/20170623080848if_/https://www.sonnax.com/tech_resources/195-figuring-out-the-5r55-alphabet Fluid Ford# xt-5-qm \ xt-5-5qm \ MerconV.BaseOilATF
- https://web.archive.org/web/20210204173909if_/https://www.motorcraft.com/us/en_us/home/our-products/lubricants/transmission-fluids/synthetic-blend-mercon-v-automatic-transmission-and-power-steering-fluids.html Fluid Ford# xt-5-qsm \ MerconV.BlendedATF
- https://www.explorerforum.com/forums/threads/transmission-fluid-re-fill-question.276731 Fluid Spec + ServiceInterval
- https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 PanDrop+PanGasketNew+ValvePlatNew+ValvKit+EPCAdjust+TransCooler2
- https://sporttrac.org/threads/transmission-epc-adjustment.121185 EPCAdjust
- https://sporttrac.org/threads/might-not-be-good-to-adjust-epc-solenoid.66891 EPCAdjust
- https://www.explorerforum.com/forums/threads/finally-changed-epc-solenoid-results.219389 EPCNew
- https://youtu.be/yn_NlxVjF8M?t=2 FluidNew@DipStick
- https://youtu.be/NtYq4dh6Rp0?t=7 FluidNew@DipStick
- https://web.archive.org/web/20211031074202if_/https://www.ranger-forums.com/general-ford-ranger-discussion-15/cork-transmission-gasket-167188 PanDrop+PanGasketNew
- https://youtu.be/EvaenbDc7zw?t=1 PanDrop+PanGasketNew+FluidNew
- https://youtu.be/zcjukMGysok?t=1 PanDrop+PanGasketNew+FilterNew+FluidNew
- https://sporttrac.org/mysporttrac-archive/projects/trannyfluidfilter PanDrop+PanGasketNew+FilterNew+FluidNew
- https://www.explorerforum.com/forums/threads/transmission-filter-change-in-a-2002-sport-5r55e.298251 PanDrop+PanGasketNew+FilterNew+FluidNew
- https://www.ranger-forums.com/how-diy-submissions-59/diy-gentle-transmission-fluid-flush-137565 PanDrop+PanGasketNew+FilterNew+FluidNew+FluidFlush
- https://sporttrac.org/mysporttrac-archive/projects/trannyplug PanDrop+PanGasket+DrainValveNew+FilterNew+FluidNew
- https://www.explorerforum.com/forums/threads/added-a-drain-plug-to-my-trans-pan-with-lots-of-pics.278945 PanDrop+PanGasketNew+DrainValveNew+FilterNew+FluidNew
- https://youtu.be/yb_1wbiPz9g?t=2 PanDrop+PanGasketNew+ValveBoltTorq+FilterNew+FluidNew
- https://www.explorerforum.com/forums/threads/5r55e-rebuilt-30k-oil-change-cut-open-filter-and-loose-band-adjustment.480959 PanDrop+PanGasketNew+ValveBoltTorq+FilterNew+FluidNew
- https://sporttrac.org/threads/2nd-and-3rd-slip-5r55e-trans.123183 PanDrop+PanGasketNew+ValveBodyNew+FilterNew+FluidNew
- https://www.wikihow.com/Clean-a-Transmission-Solenoid-Valve PanDrop+PanGasketNew+ValveBodyClean+FilterNew+FluidNew
- https://www.explorerforum.com/forums/threads/5r55-faults-after-very-late-filter-fluid-change-1998-300k.491913 PanDrop+PanGasketNew+ValveSolenoidsNew+ValvePlatNew+FilterNew+FluidNew
- https://www.explorerforum.com/forums/threads/5r55e-fluid-change.480177 PanDrop+PanGasketNew+ValveSolenoidsNew+ValvePlatNew+FilterNew+FluidNew
- https://www.therangerstation.com/forums/index.php?threads/leaky-transmission-pan-gear-band-nuts.192696/page-2#post-1835798 DipTube Fix Leak
- https://www.sonnax.com/tech_resources/96-is-it-safe-to-drive Fail Xmpl
- https://atracom.blob.core.windows.net/manuals/individual/2000/2000_web_ford.pdf Diagnos+Fix
- https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos
- https://www.explorerforum.com/forums/threads/5r55e-shift-saga.297820/page-3#post-2585919 ValveBody TorqSpecs
- https://www.explorerforum.com/forums/threads/trans-error-code.278965 ValveBody PinOut
- https://www.sonnax.com/units/467-5r55e ValveBody Parts
- https://web.archive.org/web/20170102182520if_/http://www.800700tran.com/prod.itml/icOid/80 ValveBody Parts
- https://www.valvebodyfactories.com/products/search?page=2&q=5r55e ValveBody Parts
- https://www.explorerforum.com/forums/threads/5r55e-bonded-gasket-tsb-update-discontinued.396255 ValveBody BondedGasket
- https://www.explorerforum.com/forums/threads/re-use-the-bonded-separator-plate-on-a-5r55e.292446 ValveBody BondedGasket
- https://www.sonnax.com/tech_resources/12-4r-5r55e-engine-stall-on-engagement-after-rebuild Fix NputShaft
- https://www.therangerstation.com/forums/index.php?threads/2001-ranger-4x4-5r55e-interchange.191194 Swap
- https://web.archive.org/web/20190804194341if_/http://etereman.com/blog/ford-transmission-2/common-problems-for-the-ford-5r55e-transmission Diagnos
- https://www.sonnax.com/tech_resources/201-18-troubleshooting-tips-for-4r44e-5r55e-transmissions Diagnos
- https://www.ranger-forums.com/drivetrain-tech-37/ford-ranger-2011-4-0l-transmission-od-off-blinking-163391 Diagnos "OD OFF" LampBlink
- https://www.explorerforum.com/forums/threads/2003-explorer-sport-5r55e-codes-p0734-and-0735.497423 Diagnos "OD OFF" LampBlink + RevGearSlow + TroublCode p0734 p0735
- https://www.explorerforum.com/forums/threads/ford-transmission-dtc-diagnostic-trouble-codes-obdii-p0700-p0790.238818 Diagnos TroublCode p0700 p0790
- https://www.ranger-forums.com/general-technical-electrical-18/help-over-drive-off-light-flashing-tried-everything-164082 Diagnos TroublCode p0720 p0722 p0755 p0758
- https://www.explorerforum.com/forums/threads/optimum-running-temp-for-5r55e.226968 Diagnos Temp
- https://www.explorerforum.com/forums/threads/5r55e-slight-1st-delay-when-cold.490982 Diagnos 1stGearSlow
- https://www.ford-trucks.com/forums/362514-how-do-i-get-engine-braking-in-first-gear.html Fix 1stGearBrak
- https://www.ranger-forums.com/general-technical-electrical-18/transmission-failure-165876 Diagnos 1WayClutchSprag
- https://www.ford-trucks.com/forums/585150-4r55e-5r55e-ranger-explorer-transmission-problems-click-here.html Fix
- https://www.explorerforum.com/forums/threads/trial-by-fire-5r55e-shade-tree-style.316800 Fix
- https://www.explorerforum.com/forums/threads/5r55e-shift-saga.297820 Fix
- https://www.explorerforum.com/forums/threads/the-5r55e-and-the-infamous-2-3-shift-flare-issue.174202 Diagnos Gear2~3RPMsFlare
- https://www.ranger-forums.com/drivetrain-tech-37/4r44e-slow-shift-when-warmed-up-164121 Diagnos Gear2~3RPMsFlare
- https://web.archive.org/web/20201111220127if_/https://atracom.blob.core.windows.net/gears/2003/2003-05/2003_5_50.pdf Diagnos Gear2~3 RPMsFlare
- https://web.archive.org/web/20211229210954if_/https://www.explorerforum.com/forums/threads/91-trans-reverse-problem.121580/ Diagnos+Fix GearRFail, Cause=RevServoORingsBad
- https://www.therangerstation.com/forums/index.php?threads/trans-leak.198837/post-1918086 Diagnos+Fix Leak, Cause=OverDriveServoSnapRingLoose
- https://www.therangerstation.com/forums/index.php?threads/solved-5r55e-no-weak-reverse-1st-engine-braking-works.189102 Diagnos+Fix GearRFail, Cause=IntermedServoSnapRingLoose
- https://www.explorerforum.com/forums/threads/servo-cover-keeps-popping-out-leaking-fluid.496814 Diagnos Leak+GearRFail+GearDFail, Cause=IntermedServoSnapRingLoose
- https://www.explorerforum.com/forums/threads/5r55e-stairway-to-a-diary-companion-thread-to-the-5r55e-valve-body-rebuild-diary.154655 ValveBody Remove
- https://www.explorerforum.com/forums/threads/desperately-need-help.494758 ValveBody Fix
- https://www.explorerforum.com/forums/threads/5r55e-valve-body-rebuild-diary.140987 ValveBody Fix
- https://www.explorerforum.com/forums/threads/5r55e-band-adjustment-with-transgo-kit.489584/#post-3853674?utm_source=threadloom&utm_medium=email&utm_campaign=ed1535&utm_content=iss98 ValveBody Fix
- https://web.archive.org/web/20150918230418if_/http://www.ford-trucks.com/articles/common-fix-for-4r55e-5r55e-transmissions-with-a-bad-separator-plate-and-valve-body-gasket ValveBody Fix
- https://youtu.be/ilYmZpgfXa8?t=37 ValveBody Fix
- https://youtu.be/GtgDjAiMmvA?t=4 ValveBody Fix
- https://youtu.be/OsFbUP0bZuw?t=2 ValveBody Fix
- https://web.archive.org/web/20210303104253if_/http://www.therangerstation.com/tech_library/pdf_documents/2011-01-15_162051_ranger_trans_wot_tsb.pdf ValveBody Fix FordTSB# 2010.0322
- https://www.therangerstation.com/tech_library/ford_4r44e_4r55e_valve_body_gasket_issues.shtml ValveBody Fix
- https://www.ranger-forums.com/drivetrain-tech-37/5r55e-kit-163411 ValveBody
- https://www.explorerforum.com/forums/threads/epc-blowoff-valve-question-5r55e.388562 ValveBody BlowOffReliefValve Ford# 3L5z-7m203-ja\kt315p + BondedPlat Ford# 1L5z-7z490-ha Per FordTSB# 2010.0322
- https://web.archive.org/web/20121104055630if_/http://www.ford-trucks.com/article/idx/0/343/article/Common_Fix_For_4r55e__5r55e_Transmissions_With_A_B%20%20ad_Separator_Plate_And_Valve_Body_Gasket.html ValveBody BlowOffReliefValve Ford# 3L5z-7m203-ja\kt315p + BondedPlat Ford# 1L5z-7z490-ha Per FordTSB# 2010.0322
- https://youtu.be/zmcREFyF9pg?t=85 Bands Adjust
- https://www.explorerforum.com/forums/threads/transmission-band-adjustment-specification-chart.158160 Bands Adjust
- https://www.explorerforum.com/forums/threads/new-member-band-adjustment.490450 Bands Adjust
- https://youtu.be/m01UZB4gMDo?t=29 OuputSpeedSensor Fix
- https://www.explorerforum.com/forums/threads/5r55e-cooler-lines-ports.387315 Cooler Ports@Transmission
- https://www.ranger-forums.com/drivetrain-tech-37/transmission-cooler-rubber-hose-size-157913 Cooler Hose 3/8" 9.5mm
- https://web.archive.org/web/20200708215531if_/https://www.explorerforum.com/forums/threads/towing-2000-eb-4x4-v6sohc-tran-cooler-33s-4-10-gears-pulinng-coleman-bayside.288137 Cooler Mod
- https://www.explorerforum.com/forums/threads/towing-and-transmission-cooler-advice.355583 Cooler Mod
- https://www.explorerforum.com/forums/threads/transmission-cooler-temp-question.160725 Cooler Mod
- https://www.explorerforum.com/forums/threads/2nd-transmission-cooler.476754 Cooler Mod
- https://www.explorerforum.com/forums/threads/oil-coolers.247990 Cooler Mod
- https://youtu.be/lEGeg5TDl9c?t=2 Cooler Mod
- https://web.archive.org/web/20200331123713if_/https://www.etrailer.com/Merchant2/graphics/00000001/pics/f/a/faq098_aa.jpg Cooler Mod
- https://web.archive.org/web/20200708222125if_/https://www.explorerforum.com/forums/threads/fans-for-transmission-cooler.464816 Cooler Fan
- https://web.archive.org/web/20210303011040if_/http://www.tapatalk.com/groups/sporttracclubfr/5r55e-transmission-mods-theory-and-installation-t989.html Cooler UpGrade+Filter+TStatDivertor & LargerPan
- https://www.google.ca/search?q=Magnefine+3810000+Inline+Transmission+Filter&tbm=isch&ved=2ahUKEwjzkcO-xen0AhVYbs0KHRkDD2oQ2-cCegQIABAA&oq=Magnefine+3810000+Inline+Transmission+Filter&gs_lcp=CgNpbWcQA1CKDFj4F2CtG2gAcAB4AIABmAOIAY4MkgEJMC41LjEuMS4xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=D9W7YbPOMtjctQaZhrzQBg Cooler Filter
- https://web.archive.org/web/20160822050620if_/http://www.mysporttrac.com/MySportTrac/projects/Remote_Automatic_Trans_Filter_Install.pdf Cooler Filter
- https://web.archive.org/web/20081226003439if_/http://www.pavementsucks.com/tech/cooler.php Cooler Filter
- https://web.archive.org/web/20180413111847if_/http://www.thedieselstop.com/faq/9497faq/tsb/tsb/files/002310.pdf Cooler Filter+Flush FordTSB# 2000.0923
- https://web.archive.org/web/20210117213144if_/http://www.miata.net/garage/tsb/05-014-06-1714.pdf Cooler Flush MazdaTSB# 2006.1212
- https://www.explorerforum.com/forums/threads/inhs-5r55e-internal-thermostat-bypass-how-to.249659 Cooler TStat Mod
- https://web.archive.org/web/20210217113422if_/http://www.explorerforum.com/forums/threads/2007-4-0-v6-transmission-problems-solenoid-pack.492052 TotalReman Vs ValveBodyFix Vs PanDrop+FilterNew+GasketNew+FluidNew
- https://www.bestbuytransmission.com/5r55-transmission SwapInReman
- https://www.ranger-forums.com/drivetrain-tech-37/5r55e-swap-168058 SwapInUsed2002~2011 With NewTorqConvertor
- https://www.therangerstation.com/forums/index.php?threads/transmission-removal-2008-4-0-4x4-5r55e.202071 Rebuild