Changes: DriveTrain TransferCase

Revision as of 21:06, 7 June 2022

2~4WheelDrive TransferCase

Controlled with ShiftMotor + ConModul + DashSelector 2WHi~4WHi~4WLo + ClusterLamps 4WHi & 4WLo:

Ford# 1L54-7a195-ab \ 1354-000-029.5h

This TransferCase actually has 4 positions, 2WHi~4WHi~Neut~4WLo with Neut unmarked & normally not needed\selectable; a kit can be installed for selecting Neut, allowing "Flat Towing" behind a MotorHome.

2~4WheelDrive TransferCaseFluid

Change TCaseFluid\TCF at least every 67kMiles\7Years, along with ATranFluid\ATF+Filter & Diffs GearOil.
TCF Capacity 1q300 1L229. Do NOT use MerconSP \ ULV \ V or TypeCVT \ F \ FNR5; they'll damage a Ford 1354 TCase. Ford# xt-2-qdx \ Mercon per 2001 OwnersGuide is obsolete & no longer made or sold;
thus per later OEM revisions, only use TCF which is compatible+compliant with MerconLV specs, such as:

TCF MerconLV.Blended Options

Ford# xt-10-qLVc ~ ProductData

TCF MerconLV.FullSyn Options

2~4WheelDrive TransferShiftMotor

2Wire12vMotor With 5Wire3PoseLimitSwitch+7WireCable+8PinRoundSocket wOut ClutchRelayBrownWire
FactoryLabel\Stamp BorgWarner# 1354-648-009-c \ 07-31-00 \ 10167226 \ mo25m \ 590912 \ 0195

2~4WheelDrive TransferConModul

FactoryLabel\Stamp Motorola# 01MP20701 \ m799g \ 00240 \ 20628416

Part# Explained

1 = 2001~2005 Years
L5 = Explorer\LandRover\MazdaB\Mountaineer\Ranger\Sport\SportTrac...
4\z = Electrical
7h417\7e453 = Base#
aa\ab\ac\ad\ae = Rev#
Ford# 6\7\8\9L5a\z-7h417\7e453-aa\ab\ac\ad\ae is for 2006+Later Models, not 2001~2005.

2~4WheelDrive TransferDashSelector

SelectorSwitch

SelectorKnob

Ford# f57z-11666-a

Links To Related Info

Thanks go to the brave souls who've preceded me in similar adventures & freely shared their experience:

https://web.archive.org/web/20200816180426if_/http://www.therangerstation.com/tech/the-ford-ranger-4wd-system 2~4WDTransfer Descript

https://www.therangerstation.com/forums/index.php?threads/transfer-case.195610 2~4WDTransfer Case 1998~2011

https://web.archive.org/web/20210127103041if_/http://www.motorcraft.com/us/en_us/home/our-products/lubricants/transmission-fluids/mercon-lv-automatic-transmission-fluids.html 2~4WDTransfer CaseFluid Ford# xt-10-qLVc \ TCF.MerconLV~Blended

https://www.fcsdchemicalsandlubricants.com/additionalinfo/Product%20Data%20Sheet%20MERCON%20LV.pdf 2~4WDTransfer CaseFluid Ford# xt-10-qLVc \ TCF.MerconLV~Blended

https://youtu.be/F7gKtqkuhmU?t=20 2~4WDTransfer CaseFluid, Only Use MerconLV, Don't Use MerconSP\ULV\V Or TypeF\FNR5

https://www.ranger-forums.com/attachments/general-ford-ranger-discussion-15/216332d1616440534-4x4-issues-2001-4wd.pdf 2~4WDTransfer ShiftMotor\ConModul\Selector

https://www.ranger-forums.com/general-ford-ranger-discussion-15/4x4-issues-164799 2~4WDTransfer ShiftMotor\ConModul\Selector

https://web.archive.org/web/20200930111920if_/http://www.therangerstation.com/forums/index.php?threads/2001-ford-ranger-4x4-not-working.189541 2~4WDTransfer ShiftMotor\ConModul\Selector

https://web.archive.org/web/20201130170530if_/http://www.therangerstation.com/tech/troubleshooting-your-automatic-4x4-transfer-case 2~4WDTransfer ShiftMotor\ConModul\Selector

https://www.therangerstation.com/forums/index.php?threads/4x4-wont-engage-what-else-could-it-be.191170 2~4WDTransfer ShiftMotor\ConModul\Selector

https://web.archive.org/web/20200828141628if_/http://www.ranger-forums.com/general-technical-electrical-18/4x4-indicator-156168 2~4WDTransfer ShiftMotor\ConModul\Selector

https://www.ranger-forums.com/4-0l-ohv-sohc-v6-tech-33/transfer-case-control-module-shift-control-motor-replaced-164158 2~4WDTransfer ShiftMotor\ConModul

https://www.ranger-forums.com/drivetrain-tech-37/4x4-not-engaging-162128 2~4WDTransfer ShiftMotor

https://web.archive.org/web/20180612033421if_/https://www.explorerforum.com/Singleton/web/pages/tcase.html 2~4WDTransfer ShiftMotor

https://web.archive.org/web/20211209082806if_/https://www.explorerforum.com/forums/threads/my-2001-ranger-edge-4x4-supercab.472335/page-9 2~4WDTransfer ShiftMotor

https://youtu.be/Ema1qgAqPfg?t=17 2~4WDTransfer ShiftMotor

https://youtu.be/jqq8qthjp-w?t=62 2~4WDTransfer ConModul

https://youtu.be/mly0enATi0k?t=17 2~4WDTransfer Selector

https://youtu.be/SVCM-L8mAWY?t=87 2~4WDTransfer Selector

https://www.ford-trucks.com/forums/947356-4-high-works-fine-4-low-wont-engage.html 2~4WDTransfer NeutralSafetySwitch

https://youtu.be/_LkpWlGrvBg 2~4WDTransfer ConvertElec~Manl

https://youtu.be/D9XV-QejGdg 2~4WDTransfer ConvertElec~Manl

https://youtu.be/r3HGH_wNTbo 2~4WDTransfer ConvertElec~Manl

https://sporttrac.org/threads/if-you-want-something-done-right-%E2%80%A6.123578 2~4WDTransfer FlatTowModification

@@ Line 1: / Line 1: @@
 __NOTOC__
 ==2~4WheelDrive TransferCase==
-Controlled with ShiftMotor + ConModul + DashSelector 2WHi~4WHi~4WLo + ClusterLamps 4WHi & 4WLo
+Controlled with ShiftMotor + ConModul + DashSelector 2WHi~4WHi~4WLo + ClusterLamps 4WHi & 4WLo:
 * [https://www.google.ca/search?q=%22transfer+case%22+%221354%22+%221L54-7a195-ab%22&tbm=isch&ved=2ahUKEwjX1--Mu7ruAhWEZq0KHbEqD5IQ2-cCegQIABAA&oq=%22transfer+case%22+%221354%22+%221L54-7a195-ab%22&gs_lcp=CgNpbWcQA1DvowRY_rQEYL65BGgAcAB4AIABfYgB7wGSAQMwLjKYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=uH4QYNebI4TNtQWx1byQCQ&bih=612&biw=1366 Ford# 1L54-7a195-ab] [https://www.google.ca/search?q=%22borg+warner%22+%2213-54-000-029%22&tbm=isch&ved=2ahUKEwis37e_uMTuAhWJY80KHSkTC4AQ2-cCegQIABAA&oq=%22borg+warner%22+%2213-54-000-029%22&gs_lcp=CgNpbWcQA1DZKlj-NmCpO2gAcAB4AIABpwGIAZMFkgEDMS40mAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=KroVYKyiKonHtQappqyACA&bih=612&biw=1366 \ 1354-000-029.5h]<br>
+This TransferCase actually has 4 positions, 2WHi~4WHi~Neut~4WLo with Neut unmarked & normally not needed\selectable; a kit can be installed for selecting Neut, allowing "Flat Towing" behind a MotorHome.
 :
 ==2~4WheelDrive TransferCaseFluid==
-Change the TransferCaseFluid\TCF every 6years\67kMiles, along with Tranny ATF+Filter & Differential Oil.<br>
+Change TCaseFluid\TCF at least every 67kMiles\7Years, along with ATranFluid\ATF+Filter & Diffs GearOil.<br>
-[https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=218 TCF Capacity 1q300 1L229.] [https://youtu.be/F7gKtqkuhmU?t=14 '''Do NOT use MerconSP \ ULV \ V or TypeCVT \ F \ FNR5; they'll damage a Ford 1354 Transfer Case.'''] [https://web.archive.org/web/20210130224759if_/http://handwiki.org/wiki/Chemistry:MERCON#1987_-_MERCON Ford# xt-2-qdx \ Mercon] [https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=221 per 2001 OwnersGuide]
+[https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=218 TCF Capacity 1q300 1L229.] [https://youtu.be/F7gKtqkuhmU?t=14 '''Do NOT use MerconSP \ ULV \ V or TypeCVT \ F \ FNR5; they'll damage a Ford 1354 TCase.'''] [https://web.archive.org/web/20210130224759if_/http://handwiki.org/wiki/Chemistry:MERCON#1987_-_MERCON Ford# xt-2-qdx \ Mercon] [https://web.archive.org/web/20210511165406if_/https://static.wikia.nocookie.net/2001fordexplorersporttrac/images/2/25/2001.Ford.ExST_0000.Ownr_2000.06dd_Print3of6.PDF#page=221 per 2001 OwnersGuide]
-is obsolete & no longer sold;<br>
+is obsolete & no longer made or sold;<br>
-[https://bobistheoilguy.com/forums/threads/mercon-lv-alternatives.271935 thus per later revisions, only use Fluids which are compatible & compliant] [https://www.fcsdchemicalsandlubricants.com/additionalinfo/Product%20Data%20Sheet%20MERCON%20LV.pdf with MerconLV specs], such as:<br>
+[https://bobistheoilguy.com/forums/threads/mercon-lv-alternatives.271935 thus per later OEM revisions, only use TCF which is compatible+compliant] [https://www.fcsdchemicalsandlubricants.com/additionalinfo/Product%20Data%20Sheet%20MERCON%20LV.pdf with MerconLV specs], such as:<br>
 :
-'''TCF.MerconLV~Blended'''<br>
+'''TCF MerconLV.Blended Options'''<br>
-* [https://www.google.ca/search?q=%2B%22xt-10-qLVc%22&tbm=isch&ved=2ahUKEwjJjf2ryLruAhUBDq0KHd2vCpsQ2-cCegQIABAA&oq=%2B%22xt-10-qLVc%22&gs_lcp=CgNpbWcQA1Dp8QJYuqIDYLKmA2gAcAB4AIABpQOIAfEOkgEIMC4xMy40LTGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=m4wQYInUHIGctAXd36rYCQ Ford# xt-10-qLVc] [https://web.archive.org/web/20210127103041if_/http://www.motorcraft.com/us/en_us/home/our-products/lubricants/transmission-fluids/mercon-lv-automatic-transmission-fluids.html Spec]<br>
+* [https://www.google.ca/search?q=%2B%22xt-10-qLVc%22&tbm=isch&ved=2ahUKEwjJjf2ryLruAhUBDq0KHd2vCpsQ2-cCegQIABAA&oq=%2B%22xt-10-qLVc%22&gs_lcp=CgNpbWcQA1Dp8QJYuqIDYLKmA2gAcAB4AIABpQOIAfEOkgEIMC4xMy40LTGYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=m4wQYInUHIGctAXd36rYCQ Ford# xt-10-qLVc] [https://web.archive.org/web/20210127103041if_/http://www.motorcraft.com/us/en_us/home/our-products/lubricants/transmission-fluids/mercon-lv-automatic-transmission-fluids.html ~ ProductData]<br>
 :
-'''TCF.MerconLV~FullSyn Options'''<br>
+'''TCF MerconLV.FullSyn Options'''<br>
 * [https://www.google.ca/search?q=castrol+152a76&tbm=isch&ved=2ahUKEwjthPnYn7zuAhVXY80KHSGNBoMQ2-cCegQIABAA&oq=castrol+152a76&gs_lcp=CgNpbWcQA1DjFliBKmCXLmgAcAB4AIABnQGIAfkCkgEDMC4zmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=a24RYK2jGNfGtQahmpqYCA&bih=612&biw=1366 Castrol# 152a76]<br>
 * [https://www.google.ca/search?q=pennzoil+550041916&source=lnms&tbm=isch&sa=X&ved=2ahUKEwiKyfya1b7uAhUJOs0KHbpsBCEQ_AUoA3oECAoQBQ&biw=1366&bih=612 PennzOil# 550041916]<br>
 * [https://www.google.ca/search?q=%22Super+Tech%22+wm06LVp6&tbm=isch&ved=2ahUKEwj4xL3vl7zuAhVCA50JHe5-CnYQ2-cCegQIABAA&oq=%22Super+Tech%22+wm06LVp6&gs_lcp=CgNpbWcQA1D4nQJYxNICYKfWAmgAcAB4AIABb4gBjwOSAQMyLjKYAQCgAQGqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=N2YRYLjNCsKG9PwP7v2psAc&bih=612&biw=1366 SuperTech# wm06LVp6]<br>
-* [https://www.google.ca/search?q=valvoline+773775+%22mercon+LV%22&tbm=isch&ved=2ahUKEwiMq7Ooi7zuAhWQVKwKHSRwCIUQ2-cCegQIABAA&oq=valvoline+773775+%22mercon+LV%22&gs_lcp=CgNpbWcQA1CP1wRYmu0EYJbxBGgAcAB4AIAB7QOIAeoFkgEHMC4yLjQtMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=DFkRYIz1NZCpsQWk4KGoCA&bih=612&biw=1366 Valvoline MaxLife# 773775] [https://sharena21.springcm.com/Public/Document/18452/9e447451-fe75-e711-9c10-ac162d889bd3/3fa3136a-09bd-e711-9c12-ac162d889bd1 Spec]<br>
+* [https://www.google.ca/search?q=valvoline+773775+%22mercon+LV%22&tbm=isch&ved=2ahUKEwiMq7Ooi7zuAhWQVKwKHSRwCIUQ2-cCegQIABAA&oq=valvoline+773775+%22mercon+LV%22&gs_lcp=CgNpbWcQA1CP1wRYmu0EYJbxBGgAcAB4AIAB7QOIAeoFkgEHMC4yLjQtMZgBAKABAaoBC2d3cy13aXotaW1nwAEB&sclient=img&ei=DFkRYIz1NZCpsQWk4KGoCA&bih=612&biw=1366 Valvoline MaxLife# 773775] [https://sharena21.springcm.com/Public/Document/18452/9e447451-fe75-e711-9c10-ac162d889bd3/3fa3136a-09bd-e711-9c12-ac162d889bd1 ~ ProductData]<br>
-* [https://www.google.ca/search?q=valvoline+883572+%22mercon+LV%22&tbm=isch&ved=2ahUKEwi-lcjKkLzuAhUPbK0KHaugCawQ2-cCegQIABAA&oq=valvoline+883572+%22mercon+LV%22&gs_lcp=CgNpbWcQA1CJZFiJZGDkZmgAcAB4AIABkgGIAZIBkgEDMC4xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=kl4RYL6EK4_YtQWrwabgCg&bih=612&biw=1366 Valvoline DexronVI# 883572] [https://sharena21.springcm.com/Public/Document/18452/fa437451-fe75-e711-9c10-ac162d889bd3/9ed296d6-fabc-e711-9c12-ac162d889bd1 Spec]<br>
+* [https://www.google.ca/search?q=valvoline+883572+%22mercon+LV%22&tbm=isch&ved=2ahUKEwi-lcjKkLzuAhUPbK0KHaugCawQ2-cCegQIABAA&oq=valvoline+883572+%22mercon+LV%22&gs_lcp=CgNpbWcQA1CJZFiJZGDkZmgAcAB4AIABkgGIAZIBkgEDMC4xmAEAoAEBqgELZ3dzLXdpei1pbWfAAQE&sclient=img&ei=kl4RYL6EK4_YtQWrwabgCg&bih=612&biw=1366 Valvoline DexronVI# 883572] [https://sharena21.springcm.com/Public/Document/18452/fa437451-fe75-e711-9c10-ac162d889bd3/9ed296d6-fabc-e711-9c12-ac162d889bd1 ~ ProductData]<br>
+* [https://www.amsoil.com/p/oe-fuel-efficient-synthetic-automatic-transmission-fluid-otl/?code=OTL1G-EA AmsOil# oefesatf\OTL] [https://web.archive.org/web/20220325142229if_/https://amsoilcontent.com/ams/lit/databulletins/g3190.pdf ~ ProductData] [https://web.archive.org/web/20220607201542if_/https://amsoilcontent.com/ams/msds/otl.pdf ~ SafetyData]
 :
@@ Line 44: / Line 46: @@
 Part# Explained<br>
 * 1 = 2001~2005 Years
-* L5 = Explorer\LandRover\MazdaB\Mountaineer\Ranger\Sport\SportTrac Models
+* L5 = Explorer\LandRover\MazdaB\Mountaineer\Ranger\Sport\SportTrac...
-* 4\z = Electrical SubSystem
+* 4\z = Electrical
 * 7h417\7e453 = Base#
 * aa\ab\ac\ad\ae = Rev#
-* Ford# 6\7\8\9L5a\z-7h417\7e453-aa\ab\ac\ad\ae is for 2006+Later, not 2001~2005 vehicles.
+* Ford# 6\7\8\9L5a\z-7h417\7e453-aa\ab\ac\ad\ae is for 2006+Later Models, not 2001~2005.
 :
@@ Line 62: / Line 64: @@
 Thanks go to the brave souls who've preceded me in similar adventures & freely shared their experience:
 : https://web.archive.org/web/20200816180426if_/http://www.therangerstation.com/tech/the-ford-ranger-4wd-system 2~4WDTransfer Descript
+: https://www.therangerstation.com/forums/index.php?threads/transfer-case.195610 2~4WDTransfer Case 1998~2011
 : https://web.archive.org/web/20210127103041if_/http://www.motorcraft.com/us/en_us/home/our-products/lubricants/transmission-fluids/mercon-lv-automatic-transmission-fluids.html 2~4WDTransfer CaseFluid Ford# xt-10-qLVc \ TCF.MerconLV~Blended
 : https://www.fcsdchemicalsandlubricants.com/additionalinfo/Product%20Data%20Sheet%20MERCON%20LV.pdf 2~4WDTransfer CaseFluid Ford# xt-10-qLVc \ TCF.MerconLV~Blended
@@ Line 73: / Line 76: @@
 : https://web.archive.org/web/20200828141628if_/http://www.ranger-forums.com/general-technical-electrical-18/4x4-indicator-156168 2~4WDTransfer ShiftMotor\ConModul\Selector
 : https://www.ranger-forums.com/4-0l-ohv-sohc-v6-tech-33/transfer-case-control-module-shift-control-motor-replaced-164158 2~4WDTransfer ShiftMotor\ConModul
+: <br>
+: https://www.ranger-forums.com/drivetrain-tech-37/4x4-not-engaging-162128 2~4WDTransfer ShiftMotor
 : https://web.archive.org/web/20180612033421if_/https://www.explorerforum.com/Singleton/web/pages/tcase.html 2~4WDTransfer ShiftMotor
-: https://www.explorerforum.com/forums/threads/my-2001-ranger-edge-4x4-supercab.472335/page-9 2~4WDTransfer ShiftMotor
+: https://web.archive.org/web/20211209082806if_/https://www.explorerforum.com/forums/threads/my-2001-ranger-edge-4x4-supercab.472335/page-9 2~4WDTransfer ShiftMotor
 : https://youtu.be/Ema1qgAqPfg?t=17 2~4WDTransfer ShiftMotor
+: <br>
 : https://youtu.be/jqq8qthjp-w?t=62 2~4WDTransfer ConModul
+: <br>
 : https://youtu.be/mly0enATi0k?t=17 2~4WDTransfer Selector
 : https://youtu.be/SVCM-L8mAWY?t=87 2~4WDTransfer Selector
+: <br>
 : https://www.ford-trucks.com/forums/947356-4-high-works-fine-4-low-wont-engage.html 2~4WDTransfer NeutralSafetySwitch
+: <br>
-:
+: https://youtu.be/_LkpWlGrvBg 2~4WDTransfer ConvertElec~Manl
+: https://youtu.be/D9XV-QejGdg 2~4WDTransfer ConvertElec~Manl
+: https://youtu.be/r3HGH_wNTbo 2~4WDTransfer ConvertElec~Manl
+: <br>
+: https://sporttrac.org/threads/if-you-want-something-done-right-%E2%80%A6.123578 2~4WDTransfer FlatTowModification
+: <br>